• Title/Summary/Keyword: Optimum shape

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Structural Optimization of a Control Arm with Consideration of Durability Criteria (내구기준을 고려한 컨트롤 암의 구조최적설계)

  • Kim, Jong-Kyu;Park, Young-Chul;Kim, Young-Jun;Lee, Kwon-Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1225-1232
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    • 2009
  • This study suggests a structural design process for the upper control arm installed at a vehicle. Static strength and durability are the most important responses in the structural design of a control arm. This study considers the static strength in the optimization process. The inertia relief method for FE analysis is utilized to simulate the static loading conditions. According to the classification of structural optimization, the structural design of a control arm is included in the category of shape optimization. In this study, the metamodel technique using the kriging method is adopted to obtain the minimum weight satisfying the strength constraint. Then, the final design is suggested by considering the durability criteria. The durability assessment is obtained by the index of fatigue durability called the SWT (Smith-Watson-Topper) index. The final optimum shape has been proposed by trial and error method.

Dynamic Analysis and Optimum Design of Suspensions for Information Storage Devices (정보저장기기 서스펜션의 동특성 해석 및 최적설계)

  • Kim, Yunsik;Lee, Jongsoo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11a
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    • pp.359.2-359
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    • 2002
  • To satisfy operation condition in information storage device, the suspension shape is very important since it correlates to dynamic characteristics. Therefore, it is necessary to analyze the dynamic characteristics by using finite element analysis, shape optimization. The suspension has various modes according to different kinds of frequency bandwidth. Sway mode and second torsion mode are especially critical among them. (omitted)

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Near Net Shape Design of an Exhaust CAM for Vessel Engine (선박엔진용 배기캠의 정밀성형설계)

  • Yeom, J.T.;Kim, J.H.;Kim, J.H.;Hong, J.K.;Lee, J.S.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.589-595
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    • 2009
  • The hot forming process of an exhaust CAM for vessel engine was designed by finite element(FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, power dissipation map was generated using the the dynamic materials model(DMM). From the map, the initial heating temperature was determined as 1200oC. FE analysis was simulated to predict the formation of forging defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

Shape Optimization of Heat Transfer Surfaces with Staggered Ribs To Enhance Thrbulent Heat Transfer (난류열전달 향상을 위한 엇갈린 리브가 부착된 열전달면의 형상최적설계)

  • Kim, Hong-Min;Kim, Kwang-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1351-1359
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    • 2003
  • This study presents a numerical procedure to optimize shape of streamwise periodic ribs mounted on both of the principal walls to enhance turbulent heat transfer in a rectangular channel flow. The response surface method is used as an optimization technique. The optimization is based on Navier-Stokes analysis of flow and heat transfer with $k-{\varepsilon}$ turbulence model. The width-to-height ratio of a rib, rib height-to-channel height ratio and rib pitch to rib height ratio are chosen as design variables. The object function is defined as a function of heat transfer coefficient and friction drag coefficient with weighting factor. Optimum shapes of the rib have been obtained for the range of 0.02 to 0.1 of weighting factor.

Soft Rot of Tomato Caused by Mucor racemosus in Korea

  • Kwon, Jin-Hyeuk;Hong, Seung-Beom
    • Mycobiology
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    • v.33 no.4
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    • pp.240-242
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    • 2005
  • A soft rot of fruits caused by Mucor racemosus occurred on cherry tomato collected in Agricultural Products Wholesale Market in Jinju, Korea. The disease infection usually occurred wounded areas after cracking of fruits. At first, the lesions started with water soaked and rapidly softened and diseased lesion gradually expanded. Colonies were white to brownish to gray in color. Sporangia were $32{\sim}54\;{\mu}m$ in size and globose in shape. Sporangiophores were $8{\sim}14\;{\mu}m$ in width. Sporangiospores were $5{\sim}12\;{\times}\;4{\sim}8\;{\mu}m$ in size, ellipsoidal to subglobose in shape. Columella was $27{\sim}42\;{\mu}m$ in size, obovoid, ellipsoidal, cylindrical-ellipsoidal, slightly pyriform in shape. Chlamydospores were numerous in sporangiophores and barrel-shaped when young, subglobose in old cultures. Optimum growth temperature was about $25^{\circ}C$. The fungus was identified as M. racemosus Fres.. This is the first report of soft rot on cherry tomato caused by M. racemosus in Korea.

The 3D Shape Optimal Design of Transformer Tank Shield by Using Parameterized Design Sensitivity Analysis

  • Yao, Ying-Ying;Ryu, Jae-Seop;Koh, Chang-Seop;Xie, Dexin
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.80-83
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    • 2002
  • A 3D shape optimization algorithm integrates the geometric parameterizationi 3D F.E. performance analysis, steepest descent method with design sensitivity and mesh relocation method. The design sensitivity of the surface nodal points is also systematically converted into that of the design variables for the application to parameterized optimization. The proposed algorithm is applied to the optimum design of tank shield model of transformer and the effectiveness is proved.

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The Shape Design of Shot Ball to Improve the Reliability of Surface Treatment (표면가공의 신뢰성향상을 위한 쇼트볼의 형상설계)

  • 이승호
    • Journal of the Korean institute of surface engineering
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    • v.35 no.6
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    • pp.357-362
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    • 2002
  • In this study, to improve the effect of the surface treatment, the shape design of shot ball is proposed. The fatigue effects of shot peening by the cut wire shot ball and the rounded cut wire shot ball are compared. The rotary bending and tensile fatigue tests are conducted on a spring steel to evaluate fatigue lives. The residual compressive stresses by the rounded cut wire shot ball is higher than by the rounded cut wire shot ball. This consequently increase the fatigue life and the reliability of surface treatment. Thus, to obtain optimum, repeatable and reliable shot peening effect the shape of the shot ball must be round.

Influence of Injection Amount Variation on Surface Roughness at FDM (FDM에서 주사량 변화가 쾌속조형물의 표면거칠기에 미치는 영향)

  • Ha, M.K.;Jun, J.U.
    • Journal of Power System Engineering
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    • v.6 no.2
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    • pp.54-59
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    • 2002
  • The principle of the FDM(fused deposition modeling) process is based on the layer by layer manufacturing technology, like other RP(rapid prototyping) process. In the FDM process, each layer may have different shape. Therefore, the built model may have stairs shape on its surface. This stairs shape is one of the serious problems in the FDM process. Thus in this study, cube models and spherical models were fabricated by FDM process to investigate the influence of injection amount on surface roughness. Models with various road width were also built to investigate the influence of road width on surface roughness. Surface roughness of the models was measured and analyzed. The result obtained in this study are expected to help selecting the part build orientation for optimum surface roughness.

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Shape Design of Guillotined Shear Cutters for Steel Pipes (강관의 Guillotine 전단날 형상 설계)

  • Cho Haeyong;Lee Sangmin;Lee Sungkil;Kim Yongyun
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.105-112
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    • 2005
  • The guillotined cutting process for the pipe was studied in this paper. Until now guillotining mechanism can not be practically applied in the industries because of the deformation of sheared section around cutting area, the coarse sheared surface, and the burs. To find optimum shapes of blade, several types of blade were experimentally studied. The cutting force normal to the axial direction of the pipe was compared with the theoretical result based on the cutting energy. The experimental maximum cutting forces were very good agreement with the theoretical results. It also discussed that the design parameters of guillotining system such as the blade shape and the clearance between the blade and the die made effects to the deformation of the cutting cross section area. The results show that the guillotining method can be applicable to the pipe cutting system by optimizing the blade shape and the clearance between the blade and the die of the guillotined cutting system with respect to the sheared pipe material.

Processing Control of 0402 Chip used Pb-free Solder in SMT process (무연솔더 적용한 0402 칩의 공정제어)

  • Bang, Jeong-Hwan;Lee, Chang-U;Lee, Jong-Hyeon;Kim, Jeong-Han;Nam, Won-U
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.218-221
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    • 2007
  • The surface mounting technology of 0402 electric chip part is necessary to fabricate a high density and multi-functional module, but there is a limitation of the technology, like as a bridge and self-alignement. This work estimated SMT processing factors of 0402 chip. To obtain optimum SMT process, we evaluated effects of stencil thickness, shape of hole on printability and mountability. Printability shows best results under the thickness of $80{mu}m$ with circle hole shape and 90% square hole shape. In case of chip mounting process, chip mis-alignment and bridge was occurred rarely in same conditions. In more thin stencil thickness, $50{mu}m$, strength of 1005 chip parts was poor, because of amount of printed solder was insufficient.

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