• Title/Summary/Keyword: Optimum mix ratio

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An Experimental Study on the Construction Performances and Economical Evaluation of the Self-compacting Concrete by Cementitious Materials (결합재에 따른 자기충전 콘크리트의 시공성 및 경제성 평가에 관한 실험적 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.29 no.3
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    • pp.315-322
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    • 2017
  • The purpose of this study is to investigate experimentally the construction performances and economical evaluation of the self-compacting concrete in actual site work after selecting the optimum mix proportions according to cementitious materials. Slag cement type of 46.5% slag powder and belite cement of 51.4% $C_2S$ content, lime stone powder as binders are selected for site experiment including water cement ratio. Also, test items for optimum mix proportion are as followings ; (1) Slump flow, 500 mm reaching time, V-type flowing time and U-box height (2) Setting time, bleeding, shortening depth and adiabatic temperature rising (3) Mixing time in plant (4) Concrete quantity and cost, quality control in actual concrete work. As test results, (4) Optimum water-cement ratio ; Slag cement type 41.0% and belite cement 51.0% (2) Setting time and bleeding finishing time of slag cement are faster, bleeding content of slag cement is higher, shortening depth and adiabatic temperature rising of belite cement type are lower (3) Optimum mixing time in batcher plant is 75 seconds and concrete productive capacity is about $100{\sim}110m^3/hr$. (4) Belite cement type is lower than slag cement type in material cost 14.0%, and concrete quantity in actual concreting work save 3.3% in case of belite cement type. Therefore, self-compacting concrete of belite cement type is definitely superior to that of slag cement type in various test items without compressive strength development.

Nano-Silica effect on the physicomechanical properties of geopolymer composites

  • Khater, H.M.
    • Advances in nano research
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    • v.4 no.3
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    • pp.181-195
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    • 2016
  • Addition of nano-$SiO_2$ (NS) to geopolymer composites has been studied through measurement of compressive strengths, FTIR and XRD analysis. Alumino-silicate materials are coarse aggregate included waste concrete and demolished walls with its cementing binder, cement kiln dust (CKD) used and can possess a pronouncing activation for the geopolymer reaction resulting from the high alkali contents within. Materials prepared at water/binder ratios in a range of 0.30: 0.40 under curing of $40^{\circ}C$ and 100% Relative Humidity (R.H.), while the used activator is sodium hydroxide in the ratio of 2 wt. %. First, CKD is added in the ratio from 10 up to 50 wt., %, and the demolished walls was varied depending on the used CKD content, while using constant ratio of waste concrete (40 wt., %). Second step, depending on the optimum CKD ratio resulted from the first one (40 wt. %), so the control geopolymer mix composed of cement kiln dust, demolished walls and waste concrete in the ratio (40:20:40, wt %). Nano-silica partially replaced waste concrete by 1 up to 8%. Results indicated that, compressive strengths of geopolymer mixes incorporating nano-silica were obviously higher than those control one, especially at early ages and specially with 3%NS.

Nano-engineered concrete using recycled aggregates and nano-silica: Taguchi approach

  • Prusty, Rajeswari;Mukharjee, Bibhuti B.;Barai, Sudhirkumar V.
    • Advances in concrete construction
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    • v.3 no.4
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    • pp.253-268
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    • 2015
  • This paper investigates the influence of various mix design parameters on the characteristics of concrete containing recycled coarse aggregates and Nano-Silica using Taguchi method. The present study adopts Water-cement ratio, Recycled Coarse Aggregate (%), Maximum cement content and Nano-Silica (%) as factors with each one having three different levels. Using the above mentioned control parameters with levels an Orthogonal Array (OA) matrix experiments of L9 (34) has selected and nine number of concrete mixes has been prepared. Compressive Strength, Split Tensile Strength, Flexural Tensile Strength, Modulus of Elasticity and Non-Destructive parameters are selected as responses. Experimental results are analyzed and the optimum level for each response is predicted. Analysis of 28 days CS depicts that NS (%) is the most significant factor among all factors. Analysis of the tensile strength results indicates that the effect of control factor W/C ratio is ranked one and then NS (%) is ranked two which suggests that W/C ratio and NS (%) have more influence as compared to other two factors. However, the factor that affects the modulus of elasticity most is found to be RCA (%). Finally, validation experiments have been carried out with the optimal mixture of concrete with Nano-Silica for the desired engineering properties of recycled aggregate concrete. Moreover, the comparative study of the predicted and experimental results concludes that errors between both experimental and predicted values are within the permissible limits. This present study highlights the application of Taguchi method as an efficient tool in determining the effects of constituent materials in mix proportioning of concrete.

The Selection of Optimal Mixing Proportion and Cost Analysis in the SFC (초유동 콘크리트의 최적배합 선정방법 및 경제성 분석)

  • Park, Chil-Lim;Kim, Moo-Han;Kwon, Yeong-Ho;Lee, Sang-Soo;Won, Cheol
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.262-268
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    • 1998
  • This research is to examine the selected method of optimal mixing proportion and cost analysis in the super flowing concrete. As confined water $ratio($\beta_p$)$ and K is introduced, itis to establish optimal mixing design of super flowing concrete according to the steps of paste, mortar and concrete. From paste and mortar test, it was led to $$\beta_p$$ and $K_p$satisfying the optimum condions depending on the kinds of binders. Then $$\beta_p$$ and $K_p$ is reflected to the mix condition of super flowing concrete. The result of test, the mix condition of super flowing concrete satisfied the quality performance of concrete with adjustment of additional rate of the superplasticizer. Besides, in case of design strength $350kg/\textrm{cm}^2$ of concrete, material cost in super flowing concrete is able to be reduced 5~16% in replacement of fly ash 30% in ordinary portland cement and slag cement.

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Mechanical Properties of Soil-Cement with Mixed Low (저배합 흙-시멘트의 역학적 특성)

  • 공길용;이득원;전상옥;김석열
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.665-672
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    • 2002
  • In order to expand agricultural lands in the western and southern coasts of Korean Peninsula, coarse soils excavated from hillsides have been used as fill materials for reclamation. In order to tackle with the problems and to confirm availability, research on soil improvement involve mixing cement to the fine wet soils. Required undrained shear strength(c$\sub$u/) for fill material was analyzed to be 0.34∼1.2kg/$\textrm{cm}^2$. It has been known that when cement is added to high water content marine clay, its unconfined compression strength increased to 2kg/$\textrm{cm}^2$. Consolidation results show that pre-consolidation pressure increased to 1.8kg/$\textrm{cm}^2$ and 3.4kg/$\textrm{cm}^2$ with the addition of 3% and 5% of cement respectively. This result shows that low-height embankments could be constructed without significant compression. Since the effectiveness of improvement may be different site by site, the mix design for each site is necessary in order to optimize it. The process is first to determine aimed shear strength and then optimum mix ratio of cement after carrying out a series of tests.

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Optimum Mix Proportions of High Fluidity Antiwashout Underwater Concrete Using Ground Granulated Blast Furnace Slag (고로슬래그 미분말을 사용한 고유동 수중불분리성 콘크리트의 최적배합비 도출)

  • Kim, Sung-Wook;Park, Jung-Jun;Bae, Su-Ho;Park, Jae-Im
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.8
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    • pp.3704-3712
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    • 2012
  • Recently, antiwashout underwater concrete has been increasingly used for marine foundations of long span bridges. However, to shorten the construction period of antiwashout underwater concrete used in marine foundations, high fluidity antiwashout underwater concrete should be manufactured largely improving fluidity than the previous one. Thus, the objective of this experimental research is to suggest optimum mix proportions of high fluidity antiwashout underwater concrete. For this purpose, concrete specimens containing ground granulated blast furnace slag were manufactured according to the dosage of antiwashout admixture for unit binder contents of 550 and 600kg/$m^3$, respectively. And then, their quality performances such as slump flow, setting time, underwater segregation resistance, and ratio of compressive strength were evaluated according to the related specification of Korea Concrete Institute. It was observed from the test results that the minimum dosage of antiwashout admixture was necessary to satisfy the related specification.

Engineering Properties of Permeable Polymer Concrete for Pavement using Powdered Waste Glass and Recycled Coarse Aggregate (폐유리분말과 재생골재를 사용한 포장용 투수성 폴리머 콘크리트의 공학적 성질)

  • Sung, Chan-Yong;Kim, Tae-Ho
    • Journal of The Korean Society of Agricultural Engineers
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    • v.53 no.6
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    • pp.59-65
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    • 2011
  • This study was performed to evaluate the compressive and flexural strength, void ratio and permeability coefficient used powdered waste glass, $CaCO_3$, recycled coarse aggregate and unsaturated polyester resin to find optimum mix design of permeable polymer concrete for pavement. The compressive and flexural strength of permeable polymer concrete for pavement using powdered waste glass were in the range of 16.8~19.7 MPa and 4.7~6.1 MPa, respectively. it was satisfied the regulation of permeable concrete for pavement (18 MPa and 4.5 MPa). The void ratio and permeability coefficient were decreased with increasing the powdered waste glass, respectively. The void ratio and permeability coefficient were satisfied national regulation of permeable concrete for pavement (8 % and $1{\times}10^{-2}$ cm/s). In addition, this study found out that required amount of binder was decreased with increasing the powdered waste glass. This fact is expected to have economical effects during the use of powdered waste glass in the manufacture of permeable polymer concrete for pavement. Accodingly, the powdered waste glass can be used for permeable concrete material.

A Study on Reducing Deterioration in Long-span Slab Concrete (장스팬 슬라브 콘크리트의 열화저감에 대한 연구)

  • Kim, Dae-Geon;Cha, Hun;Choi, Sang-Hwan;Moon, Kyeong-Sik
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.11-12
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    • 2014
  • In this study, fundamental properties of concrete mixed with fiber has been analysed. Compressive strength, tensile strength and plastic shrinkage has been tested to conduct the optimum addition ratio of fiber. Effect to control press concrete's cracking has been tested. The following results could be made as the conclusion. For the flowability, slump decreased about 41-79% when all types of fiber used in the concrete. When the addition ratio of fiber is 1.2%, the slump of concrete decreased about 45%. For the strength properties. all the specimens with different addition ratio of fiber shown higher compressive strength comparing with Plain. Comparing with Plain, cracking decreased when the fiber added. Especially, when NY fiber used in the concrete, the plastic shrinkage did not occurred. In addition, Latex modified concrete(LMC) has improved superior physical and chemical properties. The properties of latex, combined with the low water-cement ratio, produce a concrete that has improved flexural, tensile, and bond strength, lower modulus of elasticity, increased freeze-thaw resistance, and reduced permeability compared to conventional concrete of similar mix design.

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The Physical Properties Variation of Grout Materials and Improvement of Grouting Effects on Application of High Performance Injection Equipment (고성능 주입장비의 적용에 따른 주입재의 물성변화 및 주입효과 증진에 관한 연구)

  • 천병식;김진춘;김백영
    • Journal of the Korean Geotechnical Society
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    • v.19 no.4
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    • pp.179-190
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    • 2003
  • The grout based on solution type makes it difficult to get the improvement of ground strength and the effefct of water curtain because it has lower strength and durability than suspension type. Nowadays, the technology of particle acceleration, that enhance the material permeability, such as grout based on solution type, and inexpensive grout, is being required. For these reasons, in this study, using wet milling system, we evaluated physical properties of manufactured factors such as water-cement ratio of particles before being milled, optimum milling capacity by controlling milling time and rpm, viscosity of materials, permeation coefficient, and unconfined compressive strength. Also, using micro wet milling apparatus which could manufacture ordinary Portland cement and high speed shear mix which could forcefully separate conglomerate particles in situ, we performed electrical resistivity investigation and falling head permeability tests to analyze differences of grouting effects. From these results, we found that the permeability of the applied equipment was much superior, and in the case of using high speed shear mixer, particles of grout material were well separated.

Fiber Distribution Characteristics and Flexural Performance of Extruded ECC Panel (압출성형 ECC 패널의 섬유분포 특성과 휨 성능)

  • Lee, Bang-Yeon;Han, Byung-Chan;Cho, Chang-Geun;Kwon, Young-Jin;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.573-580
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    • 2009
  • This paper presents the mix composition, production method, and curing condition applied to the extruded ECC(Engineered Cementitious Composite) panel which are able to exhibit multiple cracking and potential pseudo strain-hardening behavior. In addition to the production technique of extruded ECC panel, the effect of fiber distribution characteristics, which are uniquely created by applying extrusion process, on the flexural behavior of the panel is also focussed. In order to demonstrate fiber distribution, a series of experiments and analyses, including image processing/analysis and micro-mechanical analysis, was performed. The optimum mix composition of extruded ECC panel was determined in terms of water matrix ratio, the amount of cement, ECC powder, and silica powder. It was found that flexural behavior of extruded ECC panel was highly affected by the slight difference in mix composition of ECC panel. This is mainly because the difference in mix composition results in the change of micro-mechanical properties as well as fiber distribution characteristics, represented by fiber dispersion and orientation. In terms of the average fiber orientation, the fiber distribution was found to be similar to the assumption of two dimensional random distribution, irrespective of mix composition. In contrast, the probability density function for fiber orientation was measured to be quite different depending on the mix composition.