• Title/Summary/Keyword: Optimum mix proportions

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An Experimental Study for Crack Prevention of Floor Mortar (바닥용 모르타르의 균열방지를 위한 실험적 연구)

  • 정재동;김진근;최응규;이칠성;이상순
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.202-207
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    • 1996
  • Recently, the mortar crack on floor is very serious in construction field, e.g. the crack due to plastic shrinkage and the crack due to drying shrinkage. To prevent this kind of crack, optimum mix propertions not only satisfying the required workability but also minimizing the unit water content were selected. And the expansion admixtures were used to compensate the shrinkage of mortar. This study shows that water/cement ratio used in construction field is about 64%. Even if we reduce water/cement ratio of mortar by the appropriate use the fine aggregate with high fineness modulus and superplastizer, floor mortar can have the required workability. The equations between mortar flow and water/cement ratio, sand/cement ratio, fineness modulus of fine aggregate were proposed in this study. And this equation may provide available mix proportions of floor mortar.

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Reducing Thermal Cracking of Mat-foundation Mass Concrete Applying Different Mix Designs for Upper and Lower Placement Lifts (상하부 배합을 달리함에 의한 기초 매트 매스콘크리트의 수화열 균열저감)

  • Han, Cheon-Gu;Kim, Min-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.17 no.1
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    • pp.39-46
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    • 2017
  • In this research, considering the practical conditions at field, thermal cracking reducing method was suggested based on the comparative analysis between predicted value and actual value obtained from the actual structure member with optimum mix design. The optimum mix design was deduced from the various mix designs with various proportions of cementitious binder for upper and lower placement lifts of mat-foundation mass concrete. Therefore, before field applications, the mix designs were obtained from the theoretical analysis obtained by MIDAS GEN for upper lift was OPC to FA of 85 to 15, and for lower lift was OPC to FA to BS of 50 : 20 : 30. Based on this mix design, the actual concrete for field was determined and all concrete properties were reached within the predicted range. Especially, the temperature properties of mass concrete at core was approximately $39^{\circ}C$ of temperature difference for low-heat mix design, while approximately $54^{\circ}C$ was shown for normal mix design currently used. Additionally, in the case of cracking index, the low heat mix design showed about 1.4 of relatively high value while the normal mix design showed 1.0. Therefore, it can be stated that applying low heat mix design and different heating technique between upper and lower placement lifts for mass concrete are efficient to control the thermal cracking.

An Experimental Study for Crack Prevention of Floor Mortar (바닥용 모르타르의 균열방지를 위한 실험적 연구)

  • 정재동;최응규;김진근;이칠성;이상순
    • Magazine of the Korea Concrete Institute
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    • v.8 no.3
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    • pp.167-175
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    • 1996
  • Recently, the mortar crack on floor is very serious in construction field, e.g. the crack due to plastic shrinkage and the crack due to drying shrinkage. To prevent this kind of crack, optimum mix proportions not only satisfying the required workability but also minimizing the unit water content were selected. And the expansion admixtures were used to compensate shrmkage of mortar. The water /cement ratio used in construction field is about 64% by the investigation. Even if the water /cement ratio of mortar is reduced, floor mortar is still able to have the required workability by the appropriate use of the fine aggregate with high fineness mo'dulus and superplastizer. The equations hetween mortar flow and water /cement ratio, sand /cement ratio, fineness modulus of fine aggregate were proposed in this study. And the proposed equation may provide available mix proportions of floor mortar.

Fundamental Study of Mix Proportions of High-Flow Cement-Based Mortar for Gravel-Fill Used in Restoration of Collapsed Roads (도로유실 복구를 위한 골재 충전 고흐름도 모르타르의 기초 배합 연구)

  • Cho, Hyun Myung;Jeon, Sang Pyo;Kim, Seung Won;Yun, Kyong Ku;Park, Cheol Woo
    • International Journal of Highway Engineering
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    • v.17 no.2
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    • pp.63-70
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    • 2015
  • PURPOSES: As a part of our research into repair techniques for roads that have collapsed as a result of a natural disaster, this study set out to find the optimum mix proportion for gravels to be used to restore a damaged area. METHODS: This study considered flow and strength-development characteristics. The experimental variables were the W/C ratio, the usage of the admixture, the types of cement, and the quantity of fine aggregate over three different experimental stages. The compressive strength was measured at 12 hours, one day, three days, and seven days. RESULTS : The flow varied with the amount of fine aggregate and the use of a high-range water-reducing (HRWR) admixture. The compressive strength also varied with respect to the type of cement and the W/C ratios. The strength satisfied the expected requirement of 21 MPa after one day, provided the mix proportion was appropriate. CONCLUSIONS: A gravel-filling high-flow cement-based mortar exhibited strength and consistency with a W/C ratio in the range of 0.40 to 0.45, assuming the use of HRWR at 0.5 to 0.7% and a fine aggregate/cement ratio of 1.0 to 1.5.

A Study on the Properties of Polymer Mortar Using Waste Expanded Polystyrene as a Shrinkage-Reducing Agent (수축저감제로서 발포 폴리스티렌 폐기물을 이용한 폴리머 모르터의 기초적 성질에 관한 연구)

  • 최낙운;김완기;조영국;소승영;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.362-367
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    • 1998
  • The purpose of this study is to examine the influences of polystyrene content and St/UP on the setting shrinkage and strengths of polymer mortar with waste expanded polystyrene resin as a shrinkage-reducing agent, and to recommend the optimum binder formulations for product of low-shrinkage polymer mortar. In this paper, polymer mortar is prepared with waste expanded polystyrene content and St/UP, and tested for setting shrinkage, flexural and compressive strengths. From the test results, irrespective of increasing of waste expanded polystyrene resin, the strengths reduction of polymer mortar with waste expanded polystyrene(EPS) resin is not recognized. And the setting shrinkage is reduced with EPS resin content. The waste expanded polystyrene resin as a shrinkage-reducing agent can be used in the same manner as commercial polystyrene resin. In this study, we can obtain the optimum mix proportions of polymer mortar using EPS resin.

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Fire Resistance of High Strength Concrete Canonical Analysis Standard for Optimal Response Condition (고강도 콘크리트 내화성능 보강인자의 최적반응조건 도출을 위한 정준분석 모델 기준)

  • Kim, Young-Hun;Lee, Mun-Hwan;Lee, Sea-Hyun;Yu, Jong-Su;Jeong, Jun-Young;Ryu, Deug-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.227-228
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    • 2009
  • This study proceeded to find the optimum mixing rate of a high strength concrete with 80MPa of the contribution and composite effect on the resistance to fire of the fibers were analyzed and the corresponding results were exploited to derive practical mix proportions. Also proceeded to propriety examination of limit value for optimum operating condition.

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Strength and abrasion resistance of roller compacted concrete incorporating GGBS and two types of coarse aggregates

  • Saluja, Sorabh;Goyal, Shweta;Bhattacharjee, Bishwajit
    • Advances in concrete construction
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    • v.8 no.2
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    • pp.127-137
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    • 2019
  • Roller Compacted Concrete (RCC) is a zero slump concrete consisting of a mixture of cementitious materials, sand, dense graded aggregates and water. In this study, an attempt has been made to investigate the effect of aggregate type on strength and abrasion resistance of RCC made by using granulated blast furnace slag (GGBS) as partial replacement of cement. Mix proportions of RCC were finalized based upon the optimum water content achieved in compaction test. Two different series of RCC mixes were prepared with two different aggregates: crushed gravel and limestone aggregates. In both series, cement was partially replaced with GGBS at a replacement level of 20%, 40% and 60%. Strength Properties and abrasion resistance of the resultant mixes was investigated. Abrasion resistance becomes an essential parameter for understanding the acceptability of RCC for rigid pavements. Experimental results show that limestone aggregates, with optimum percentage of GGBS, perform better in compressive strength and abrasion resistance as compared to the use of crushed gravel aggregates. Observed results are further supported by stoichiometric analysis of the mixes by using basic stoichiometric equations for hydration of major cement compounds.

Application of PBMD for High Strength Concrete Mix Proportion Design (고강도 콘크리트의 성능기반형 배합설계방법)

  • Lee, Sang-Won;Oh, Il-Sun;Lee, Hoo-Seok;Park, Sung-Hwan;Kim, Jang-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.405-406
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    • 2010
  • This paper is a study about application of recently proposed Performance Based Mixture Design (PBMD) for design of high strength concrete (HSC) to obtain HSC mix proportion that satisfies required performances. Based on extensive experimental results obtained for various material and performance parameters of HSC, the application feasibility of the developed PBMD procedure for HSC has been verified. Also, the proposed PBMD procedure has been used to perform application examples to obtain desired target performances of HSC with optimum concrete mixture proportions using locally available materials, local environmental conditions, and available concrete production technologies.

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Engineering Properties of Eco-Permeable Polymer Concretes Using Blast Furnace Slag Powder and Stone Dust

  • Park Phil Woo;Sung Chan Yong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.7
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    • pp.47-53
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    • 2004
  • Permeable polymer concrete can be applied to roads, sidewalks, river embankments, drain pipes, conduits, retaining walls, yards, parking lots, plazas, interlocking blocks, etc. This study was to explore a possibility of using blast furnace slag powder and stone dust of industrial by-products as fillers for Eco-permeable polymer concrete. Different mix proportions were tried to find an optimum mix proportion of the Eco­permeable polymer concrete. The tests were carried out at $20{\pm}1^{circ}C$ and $60{\pm}2\%$ relative humidity. At 7 days of curing, unit weight, coefficient of permeability, dynamic modulus of elasticity, compressive, flexural and splitting tensile strengths ranged between $1,821{\~}1,955 kg/m^{3}$, $0.056{\~}0.081\;cm/s$, $114{\times}0^{2}{\~}157{\times}10^{2}\;MPa,\;17.6{\~}24.7\;MPa,\;5.98{\~}7.94\;MPa\;and\;3.43{\~}4.70\;MPa$, respectively. It was concluded that the blast furnace slag powder and stone dust can be used in the Eco-permeable polymer concrete.

Design of interlocking masonry units and mechanical properties of masonry assemblages

  • Husema, Metin;Kayaalp, Fatma Birinci
    • Computers and Concrete
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    • v.23 no.2
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    • pp.97-106
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    • 2019
  • This paper describes the design of a new interlocking masonry system, the production of designed interlocking units and mechanical properties of interlocked masonry assemblages with mortar. In this proposed system, units have horizontal and vertical locks to integrate the units to the wall and have a channel to enable the use of horizontal reinforcements in the wall. Using these units, unfilled, filled or reinforced walls can be constructed with or without mortar. In the production of the interlocking units, it was decided to use foamed concrete. 12 trial productions have been carried out at different mix proportions to obtain the optimum concrete mix. At the end of the mentioned productions, the units were produced with foam concrete which is selected as the most suitable in terms of compressive strength and specific gravity. Then, axial compression, diagonal tension and bed joint shear tests were carried out to determine the mechanical properties of the interlocked masonry assemblages with mortar. Results from the tests showed that interlocks designed to strengthen the system against shear stresses by creating discontinuity throughout the joints have been successful to achieve their aim. Obtained data will enable structural analysis of walls to be constructed with these new units.