• 제목/요약/키워드: Optimum cutting conditions

검색결과 144건 처리시간 0.028초

고출력 CW Nd:YAG 레이저를 이용한 CSP1N 냉연강판 절단시 공정변수의 절단면 특성에 미치는 영향 (Influence of process Parameters on the Surface Roughness and the Striation Formation of the Cut Section for the Case of Cutting of CSP 1N Sheet using High Power CW Nd:YAG Laser)

  • 안동규;김민수;박형준;유영태
    • 한국정밀공학회지
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    • 제23권7호
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    • pp.30-38
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    • 2006
  • Laser cutting technology is one of flexible rapid manufacturing technologies with various advantageous including a high cutting speed, manufacturing of parts with a complex shape and others. The quality of the cut part and the optimum cutting conditions are highly dependent on the combination of the process parameters. The objective of this research works is to investigate the influence of process parameters, such as power of laser, cutting speed of laser and material thickness, on the surface roughness and the striation formation of the cut section for the case of cutting of CSP 1N sheet using high power Nd:YAG Laser with a continuous wave (CW). In order to find the relationship between process parameters and the surface roughness and the striation formation of the cut section, several experiments are carried out. Through the investigation of the empirical results, it has been shown that the surface roughness is highly related to the striation formation, including the frequency and angle of the striation, of the cut section. From the results of experiments, an optimum cutting speed for each cutting condition has been obtained to improve both the quality of the cut surface and the cutting efficiency.

고속 볼 엔드밀링의 가공면 특성에 관한 연구 (A Study on the Characteristic of Machined Surface by High Speed Ball End Milling)

  • 최종근;양민양;윤재웅
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.126-134
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    • 2001
  • Recently, high productivity and cost reduction becomes the most important target of industries due to the worldwide economic competition. One of these efforts is High Speed Machining(HSM), which reduces machining time with the increase of machining speed such as cutting speed and feedrate. It is very important, especially in case that the portion of machining time in production cost is high. This research suggests optimum cutting conditions to reduce cutting time with minimizing term error. For this study, a comprehensive model representing the texture of machining surface is developed, including rubbing phenomenon on the tip of ball end mill and expanded fibbing zone trajectory caused by tool deflection. Experiments show that the suggested set of feed and pick feed is optimum for maintaining the surface roughness identified by rubbing and low cutting speed in minimum.

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반응표면분석을 이용한 MQL 밀링가공의 최적절삭조건에 관한 연구 (A Study on Optimal Cutting Conditions of MQL Milling Using Response Surface Analysis)

  • 이지형;고태조;백대균
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.43-50
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    • 2009
  • Semi dry cutting known as MQL (Minimum Quantity Lubrication) machining is widely spreaded into the machining shops nowadays. The objective of this research is to suggest how to derive optimum cutting conditions for the milling process in MQL machining. To reach these goals, a bunch of finish milling experiments was carried out while varying cutting speed, feed rate, oil quantity, depth of cut and so on with MQL. Then, response surface analysis was introduced for the variance analysis and the regression model with the experimental data. Finally, desirability function based on regression model was used to obtain optimal cutting parameters and verification experiment was done.

고속 가공기를 활용한 비구면 안경렌즈 유리금형용 세라믹코어 가공기술 (Ceramic Core Processing Technology for the Glass Mold of Aspherical Lenses using High-speed Cutting Machine)

  • 류근만;김효식;김홍택;양순철;장기수;김동익;원종호;김건희
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.7-12
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    • 2012
  • Ceramic core processing technology using 5-axis high-speed cutting machine is applied to make the glass molds for aspherical ophthalmic lenses. In the technology, optimum processing conditions for aspherical ceramic molds are based on minimal experimental data of surface roughness. Such surface roughness is influenced by fabricating tools, cutting speed, feed rate, and depth of cut, respectively. In this paper, we present that surface roughness and shape accuracy of aspheric ceramic mold obtained by optimum processing conditions are Pa $0.6184{\mu}m$ and Pt $5.0301{\mu}m$, respectively, and propose that these values are sufficiently possible to apply to making the glass molds for aspherical ophthalmic lenses.

A Study on the Optimum Machining Conditions and Energy Efficiency of a Laser-Assisted Fillet Milling

  • Woo, Wan-Sik;Lee, Choon-Man
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.593-604
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    • 2018
  • Laser-assisted machining (LAM) is known to be an effective and economical technique for improving the machinability of difficult-to-machine materials. In the LAM method, material is preheated using a laser heat source and then the preheated area is removed by following cutting tool. For laser-assisted turning (LAT), the configuration of the system is not complicated because laser irradiates from a fixed position. In contrast, laser-assisted milling (LAMill) system is not only complicated but also difficult to control because laser heat source must always move ahead of the cutting tool along a three dimensional (3D) tool path. LAMill is still early stage and cannot yet be used to machine finished products with 3D shapes. In this study, a laser-assisted fillet milling process was developed for machining 3D shapes. There are no prior studies combining fillet milling and LAMill. Laser-assisted fillet milling strategy was proposed, and effective depth of cut (EDOC) was obtained using thermal analysis. Experiments were designed using response surface method and cutting force prediction equations were developed using statistical analysis and regression analysis. The optimum machining conditions were also proposed, and energy efficiency of the LAMill was analyzed by comparing the specific cutting energy of conventional machining (CM) and LAMill.

전열온상을 이용한 상수의 고조삽목에 관한 연구 (Factors Affecting the Rooting in Mulberry Hardwood Cuttings in the Bottom Heat Bins)

  • Ryu, Keun-Sup
    • 한국잠사곤충학회지
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    • 제21권1호
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    • pp.15-20
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    • 1979
  • 전열온상하에서 상수의 고조삽목을 실시할 때 가장 적당한 $\beta$-indolylbutric acid (IBA) 처리농도, 삽수의 채취시기(삽목시기) 및 삽상토등을 구명하기 위해서 본 시험을 실시한 결과 다음과 같은 결과를 얻었다. 1. 삽수를 IBA용액에 5초간 침지할 경우 IBA 2,000~4,000 p.p.m.으로 처리한 것이 활착률이 높았고 발근수도 많았다. 2. 가장 적당한 IBA 용액의 처리심도는 삽수의 기부로 부터 2.5 cm가랑 이였다. 3. 12월부터 3월 사이에 삽수를 채취 삽본할 수 있으나 3월에 삽목한 것이 더욱 결과가 좋았다. 4. 전열온상에 사용하는 상토로서는 진주암토(perlite)가 가장 이상적이었다.

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테이퍼 각을 가진 소재의 MQL 선삭가공에서 최적 윤활 조건에 관한 실험적 연구 (Experimental Study on the Optimized Lubrication Conditions in MQL Turning of Workpieces with Taper Angle)

  • 김동현;강동위;차나현;이춘만
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.63-69
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    • 2013
  • Many researchers are trying to reduce the use of lubrication fluids in metal cutting to obtain safety, environmental and economical benefits. The aim of this study is to determine the optimization lubrication conditions in minimum quantity lubrication(MQL) turning of workpieces with taper angle. This study has been considered about various conditions of MQL. The objective functions are cutting force and surface roughness. Design factors are nozzle diameter, nozzle angle, MQL supply pressure, distance between tool and nozzle and length of supply line. The cutting force and surface roughness were statistically analyzed by the use of the Box-Behnken method. As a results, optimum lubrication conditions were suggested and verification experiment has been performed. The results of this study are expected to help the selection of lubrication conditions in MQL turning.

전해복합에 의한 미세절삭가공 특성연구 (A Study on the Characteristics of Compounding Electrolytic Machining in micro-cutting)

  • 손민기;손성민;안중환
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.502-506
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    • 2001
  • This paper presents a new method for cutting steel with a diamond tool using electrolysis. The electrolysis is adopted in the diamond cutting to prevent the high chemical activity between a diamond tool and an iron-based workpiece. The basic principle of the method is to oxdize a thin substrate of the workpiece by electrolysis ahead of the diamond tool which cuts the oxidized layer. A desired shape can be obtained by repeating this process. The cutting force is reduced because the diamond tool removes only the weakened material by electroysis. The reduction of the cutting force suppresses the excessive wear of the diamond tool. The oxidization penetrates several micrometers in depth along the previously formed shape. The corrosion rates depend on current density and make suggestions on the optimum cutting conditions.

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절삭가공시 집형성의 유한요소 해석에 관한 연구 (A Study on the Finite Element Analysis of Chip Formation in Machining)

  • 김남용;박종권;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.973-976
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    • 1997
  • Process behavior in metal cutting results from the chip formation process which is not easily observable and measurable during machining. By means of the finite element method chip formation in orthogonal metal cutting is modeled. The reciprocal interaction between mechanical and thermal loads is taken into consideration by involving the thermo-viscoplastic flow behavior of workpiece material. Local and temporal distributions of stress and temperature in the cutting zone are calculated depending on the cutting parameters. The calculated cutting forces and temperatures are compared with the experimental results obtarned from orthogonal cutting of steel AISl 4140. The model can be applied in process design for selection of appropriate tool-workpiece combination and optimum cutting conditions in term of mechanical and thermal loads.

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