• 제목/요약/키워드: Optimum Tool Design

검색결과 282건 처리시간 0.023초

공작기계용 고속 볼베어링의 최적 끼워맞춤에 관한 연구 (A Study on the Optimum Shrink-fit for High Speed Ball Bearing of Machine Tool)

  • 김웅;이춘만;황영국
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.94-102
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    • 2010
  • The spindle is the main component in machine tools. To develop high speed machine tools, a lot of studies have been carried out for high speed spindle. Bearing is very important part in spindle. The bearing clearance is influenced by shrink fit and thermal expansion during operation. The designer must take into account the reduction of shrink fits. The aims of this study are to grasp the shrink fits and behavior of a bearing which is a deeply connected with fatigue life of bearing and performance of spindle through FEM(Finite Element Method). This paper proposed optimum value of shrink fit considering deformation of spindle and stress of fitting area using design of experiments. Thus, the proposed formula can be used to obtain bearing internal clearance.

내장형 시스템 소프트웨어를 위한 XML 기반의 프로파일링 도구의 설계 및 구현 (A Design and Implementation A Software Profiling Tool based on XML for Embedded System)

  • 곽동규;유재우
    • 인터넷정보학회논문지
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    • 제11권1호
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    • pp.143-151
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    • 2010
  • 내장형 시스템의 요구사항이 증가함에 따라 내장형 시스템에서 동작하는 프로그램의 복잡도가 증가하고 있다. 이는 최적의 성능을 발휘하는 소프트웨어의 작성을 어렵게 만드는 요인이 된다. 본 논문은 내장형 시스템에 적합한 호스트/타겟 구조의 프로파일링 도구를 제안한다. 제안하는 도구는 교차 개발환경을 사용하는 내장형 시스템에 적합하도록 호스트에서 작성한 프로그램에 로그를 발생시키는 소스를 삽입하여 타겟 시스템에서 실행한다. 발생된 프로파일링 로그는 통신으로 호스트 시스템에 전송하고 전송한 로그 데이터는 호스트 시스템에서 분석하여 XML 형태로 저장하고 보고서를 생성한다. 보고서는 GUI 기반의 그래픽 뷰어를 통해 개발자에게 제공한다. 제안하는 도구는 자원이 적은 타겟 시스템의 로드를 줄이고 생성하는 로그 XML은 XSLT를 이용하여 다른 형태로 변환하기 용이하다. 또한 제안하는 도구는 이클립스 플러그인 기반으로 이클립스의 다양한 기능을 그대로 사용할 수 있는 장점을 가진다.

Development of the Multi Stage Type Die for Thin Sheet Metal Working

  • Sim, Sung-Bo;Park, Sun-Kyu;Lee, Sng-Hoon
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.190-195
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    • 2001
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press.

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다축 스핀들 헤드 기반의 전용 공작기계 설계 (Design of Special-purpose Machine Tool Based on a Multi-spindle Head)

  • 맹희영;박주욱;박홍근
    • 한국생산제조학회지
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    • 제24권6호
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    • pp.675-681
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    • 2015
  • When many holes on a plane are machined simultaneously, the positional precision and machining efficiency are very important. Multi-spindle heads are typical order making products of which the number of shafts and hole positions vary depending on the size or form of the product. For the automatic design of multi-spindle heads, the design modules for power transmission systems for drive, idle, and spindle shafts were developed, and a design technique the determining the optimum position and number of idle shafts according to gear positions was developed. In addition, for the precise determination of the multi-spindle head, the design methods for the guide planes of columns, and feed mechanisms were devised. In addition, the design modules for accurate clamping and automatic transportation mechanisms were developed. Finally, in order to simplify and standardize the design process, the design analysis and simulation verification modules are integrated.

A Study on the Optimum Machining Conditions and Energy Efficiency of a Laser-Assisted Fillet Milling

  • Woo, Wan-Sik;Lee, Choon-Man
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.593-604
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    • 2018
  • Laser-assisted machining (LAM) is known to be an effective and economical technique for improving the machinability of difficult-to-machine materials. In the LAM method, material is preheated using a laser heat source and then the preheated area is removed by following cutting tool. For laser-assisted turning (LAT), the configuration of the system is not complicated because laser irradiates from a fixed position. In contrast, laser-assisted milling (LAMill) system is not only complicated but also difficult to control because laser heat source must always move ahead of the cutting tool along a three dimensional (3D) tool path. LAMill is still early stage and cannot yet be used to machine finished products with 3D shapes. In this study, a laser-assisted fillet milling process was developed for machining 3D shapes. There are no prior studies combining fillet milling and LAMill. Laser-assisted fillet milling strategy was proposed, and effective depth of cut (EDOC) was obtained using thermal analysis. Experiments were designed using response surface method and cutting force prediction equations were developed using statistical analysis and regression analysis. The optimum machining conditions were also proposed, and energy efficiency of the LAMill was analyzed by comparing the specific cutting energy of conventional machining (CM) and LAMill.

연구개발 부문 적정인력 산정을 위한 확률적 모형설계에 관한 연구 (Design of Probabilistic Model for Optimum Manpower Planning in R&D Department)

  • 김종만;안정진;김병수
    • 품질경영학회지
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    • 제41권1호
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    • pp.149-162
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    • 2013
  • Purpose: The purpose of this study was to design of a probabilistic model for optimum manpower planning in R&D department by Montecarlo simulation. Methods: We investigate the process and the requirement of manpower planning and scheduling in R&D department. The empirical distributions of necessary time and manpower for R&D projects are developed. From the empirical distributions, we can estimate a probability distribution of optimum manpower in R&D department. A simulation method of estimating the probability distribution of optimum manpower is considered. It is a useful tool for obtaining the sum, the variance and other statistics of the distributions. Results: The real industry cases are given and the properties of the model are investigated by Montecarlo Simulation. we apply the model to the research laboratory of the global company, and investigate and compensate the weak points of the model. Conclusion: The proposed model provides various and correct information such as average, variance, percentile, minimum, maximum and so on. A decision maker of a company can easily develop the future plan and the task of researchers may be allocated properly. we expect that the productivity can be improved by this study. The results of this study can be also applied to other areas including shipbuilding, construction, and consulting areas.

Optimization of particle packing by analytical and computer simulation approaches

  • He, Huan;Stroeven, Piet;Stroeven, Martijn;Sluys, Lambertus Johannes
    • Computers and Concrete
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    • 제9권2호
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    • pp.119-131
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    • 2012
  • Optimum packing of aggregate is an important aspect of mixture design, since porosity may be reduced and strength improved. It may also cause a reduction in paste content and is thus of economic relevance too. Several mathematic packing models have been developed in the literature for optimization of mixture design. However in this study, numerical simulation will be used as the main tool for this purpose. A basic, simple theoretical model is used for approximate assessment of mixture optimization. Calculation and simulation will start from a bimodal mixture that is based on the mono-sized packing experiences. Tri-modal and multi-sized particle packing will then be discussed to find the optimum mixture. This study will demonstrate that computer simulation is a good alternative for mixture design and optimization when appropriate particle shapes are selected. Although primarily focusing on aggregate, optimization of blends of Portland cement and mineral admixtures could basically be approached in a similar way.

진화 알고리즘을 이용한 삼중대역 PIFA 최적 설계에 관한 연구 (A Study on an Optimal Design of a Triple-band PIFA using the Evolution Strategy)

  • 고재형;김군태;김경아;김형석
    • 전기학회논문지
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    • 제59권4호
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    • pp.768-773
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    • 2010
  • In this paper, we study on an optimal design of a triple-band PIFA (Planar Inverted-F Antenna) of 433 MHz, 912 MHz and 2.45 GHz by using evolution strategy. Generally, the resonant frequency of the PIFA is determined by the width and length of a U-type slot used. However the resonant frequencies of the multiple U slots are varied by the mutual effect of the slots. Thus the optimal width and length of U-type slots are determined by using an optimal design program based on the evolution strategy. To achieve this, an interface program between a commercial EM analysis tool and the optimal design program is constructed for implementing the evolution strategy technique that seeks a global optimum of the objective function through the iterative design process consisting of variation and reproduction. The resonant frequencies of initial model are 439.5 MHz, 981.5 MHz and 2.563 GHz. However, the resonant frequencies of the triple-band PIFA yielded by the optimal design program are 430.5 MHz, 907 MHz and 2.4515 GHz. Measured resonant frequencies are 433.5 MHz, 905.5 MHz and 2.454GHz, which show a good agreement with the simulation results.

RFID TAG 미세패턴 성형을 위한 공구혼 진동해석 (Modal Analysis of an Ultrasonic Tool Horn for RFID TAG Micro-pattern Forming)

  • 김강은;이봉구;최성주
    • 한국산학기술학회논문지
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    • 제17권12호
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    • pp.652-658
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    • 2016
  • 본 논문에서는 유한 요소법(FEM) 시뮬레이션을 사용하여 초음파 미세패턴 성형에 사용되는 초음파 공구혼을 이론적 연구와 유한요소해석을 통하여 조사 하였다. 이 방법은 FEM 해석으로 얻어진 초기 설계 추정치에 기초한다. 초음파 미세패턴 성형에 필요한 고유주파수와 공구 혼의 공진주파수를 유한요소해석을 통하여 예측하였다. ANSYS S/W를 이용한 FEM 분석은 초음파 혼의 진동모드 형상의 최적 설계기술로 공진 주파수를 예측하기 위해 사용하였다. 초음파 진동자에 전원이 공급되면, 초음파 진동자에 공급된 전기에너지가 기계적인 운동에너지로 변환되어 진동이 발생하게 된다. 초음파 공구혼의 종진동 에너지를 이용하여 절연시트위에 RFID TAG 패턴 성형을 하게 된다. 초음파 진동을 이용한 마이크로 단위의 형상정밀도 향상을 위해서는 공구혼의 종진동모드만을 이용하여 성형 해야 한다. 본 연구에서는 초음파 마이크로패턴 성형에 필요한 공구혼의 고유진동수 및 진동모드를 갖는 설계변수를 고찰하고, 유한요소해석 결과를 바탕으로 공구혼을 제작함으로써 마이크로패턴 성형에 응용하고자 한다. 유한요소해석 결과를 바탕으로 RFID TAG의 미세패턴 성형을 위한 초음파 공구혼의 최적설계 및 제작에 반영하였다.

A Design of Multi-Field User Interface for Simulated Breeding

  • Unemi, Tastsuo
    • 한국지능시스템학회:학술대회논문집
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    • 한국퍼지및지능시스템학회 1998년도 The Third Asian Fuzzy Systems Symposium
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    • pp.489-494
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    • 1998
  • This paper describes a design of graphical user interface for a simulated breeding tool with multifield. The term field is used here as a population of visualized individuals that are candidates of selection. Multi-field interface enables the user to breed his/her favorite phenotypes by selection independently in each field, and he/she can copy arbitrary individual into another field. As known on genetic algorithms, a small population likely leads to premature convergence trapped by a local optimum, and migration among plural populations is useful to escape from local optimum. The multi-field user interface provides easy implementation of migration and wider diversity. We show the usefulness of multi-field user interface through an example of a breeding system of 2D CG images.

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