• Title/Summary/Keyword: Optimum Tool Design

Search Result 282, Processing Time 0.025 seconds

Study on the Optimal Design for Design Parameter of Planetary Gear Train Using Simulated Annealing (시뮬레이티드 어닐링을 이용한 유성치차열의 설계요소 최적화에 관한 연구)

  • Lee Geun Ho;Choi Young Hyuk;Chong Tae Hyong
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.1
    • /
    • pp.58-65
    • /
    • 2005
  • A planetary gear trains has characteristics in compactness, power transformation ability and constant meshing. Usability is increased in applications of auto transmission and industrial gearbox. Study on optimum design of planetary gear train has been progressed on miniaturization of weight, miniaturization of planetary gear train and improvement of high strength. There are demands of study f3r the planetary gear train required long life estimation. In this work being considered life, strength, interference, contact ratio and aspect ratio, the optimum design algorithm is proposed to reduce the volume of planetary gear train with transferring the same amount of power. In the design of algerian for planetary gear train, the determination of teeth number is separated to achieve simplicity and the simulated annealing method as a global optimal technique is used far optimal design method.

Optimization of a Membrane with a Center Hole using Natural Element Method and Genetic Algorithm (자연요소법과 유전자 알고리듬을 사용한 원공 평판의 최적설계)

  • Lee, Sang-Bum;Seong, Hwal-Gyeng;Cheon, Ho-Jeong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.25 no.2
    • /
    • pp.105-114
    • /
    • 2008
  • Natural element method (NEM) is quick in research activities by natural sciences and mechanical engineering fields, and from which good results are watched by various engineering fields and applied too. However no paper or research about the applied case has announced yet. Therefore on this paper, I will rediscover an optimum design and apply NEM into other fields with NEM for existing optimum design of mainly using FEM. NEM and genetic algorithm (GA) are applied to optimize a membrane with a center hole. The optimal design obtained by NEM is compared to the counterpart obtained by the finite element method (FEM). Result by NEM is found to be better than the result by FEM. NEM can be a feasible analysis tool in design optimization.

Development of Chemical Equilibrium CFD Code for Performance Prediction and Optimum Design of LRE Thrust Chamber (액체로켓 추력실의 성능 예측 및 최적 형상 설계를 위한 해석코드 개발)

  • 김성구;박태선;문윤완
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2003.10a
    • /
    • pp.57-60
    • /
    • 2003
  • An axisymmetric compressible flow solver accounting for chemical equilibrium has been developed as an analysis tool exclusively suitable for performance prediction and optimum contour design of LRE thrust chamber. By virtue of several features focusing on user-friendliness and effectiveness including automatical grid generation and iterative calculations with changes in design parameters prescribed through only one keyword-type input file, a design engineer can evaluate very fast and easily the influences of various design inputs such as geometrical parameters and operating conditions on propulsive performance. Validations have been carried out for various aspects by detailed comparisons with the result of CEA code, experimental data of JPL nozzle, actual data for two historical engines, and ReTF data for KSR-III.

  • PDF

Injection Mold Cooling Circuit Optimization by Back-Propagation Algorithm (오류역전파 알고리즘을 이용한 사출성형 금형 냉각회로 최적화)

  • Rhee, B.O.;Tae, J.S.;Choi, J.H.
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.18 no.4
    • /
    • pp.430-435
    • /
    • 2009
  • The cooling stage greatly affects the product quality in the injection molding process. The cooling system that minimizes temperature variance in the product surface will improve the quality and the productivity of products. The cooling circuit optimization problem that was once solved by a response surface method with 4 design variables. It took too much time for the optimization as an industrial design tool. It is desirable to reduce the optimization time. Therefore, we tried the back-propagation algorithm of artificial neural network(BPN) to find an optimum solution in the cooling circuit design in this research. We tried various ways to select training points for the BPN. The same optimum solution was obtained by applying the BPN with reduced number of training points by the fractional factorial design.

  • PDF

Study on Structure Design of High-Stiffness for 5 - Axis Machining Center (5축 공작기계의 고강성 구조설계에 관한 연구)

  • Hong, Jong-Pil;Gong, Byeong-Chae;Choi, Sung-Dae;Choi, Hyun-Jin;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.10 no.5
    • /
    • pp.7-12
    • /
    • 2011
  • This study covers the optimum design of the 5-axis machine tool. In addition, the intelligent control secures structural stability through the optimum design of the structure of the 5-axis machine center, main spindle, and the tilting index table. The big requirement, like above, ultimately leads to speed-up operation. And this is inevitable to understand the vibration phenomenon and its related mechanical phenomenon in terms of productivity and its accuracy. In general, the productivity is correlated with the operation speed and it has become bigger by its vibration scale and the operation speed so far. Vibration phenomenon and its heat-transformation of the machine is naturally occurred during the operation. If these entire machinery phenomenons are interpreted through the constructive understanding and the interpretation of the naturally produced vibration and heat-transformation, it would be very useful to improve the rapidity and its stability of the machine operation indeed. In this dissertation, the problems of structure through heating, stability, dynamic aspect and safety about intelligent 5-wheel machine tool are discovered to examine. All these discoveries are applied to the structure in order to enhance the density of it. It aims to improve the stability.

A Simulation-based Optimization of Design Parameters for Cooling System of Injection Mold by using ANOVA with Orthogonal Array (직교배열과 분산분석법을 이용한 사출금형 냉각시스템 파라미터의 시뮬레이션 최적설계)

  • Park, Jong-Cheon;Shin, Seung-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.11 no.5
    • /
    • pp.121-128
    • /
    • 2012
  • The optimization of cooling system parameters for designing injection mold is very important to acquire the highest part quality. In this paper, the integration of computer simulations of injection molding and Analysis of Variance(ANOVA) with orthogonal array was used as a design tool to optimize the cooling system parameters aimed at minimizing the part warpage. The design optimizer was applied to find the optimum levels of cooling system parameters for a dustpan. This optimization resulted in more uniform temperature distribution over the part and significant reduction of a part warpage, showing the capability of present method as an effective design tool. The whole optimization process was performed systematically in a proper number of cooling simulations. The design optimizer can be utilized effectively in the industry practice for designing mold cooling system with less cost and time.

Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2000.04a
    • /
    • pp.224-228
    • /
    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

  • PDF

A Study on Determination Method of Optimum Radius and Transition Curve Length (최적 곡선반경-완화곡선장 결정에 관한 연구)

  • Um, Ju-Hwan;Yang, Sin-Chu;Kang, Yoon-Suk;Hwang, Sung-Ho
    • Proceedings of the KSR Conference
    • /
    • 2008.11b
    • /
    • pp.1084-1089
    • /
    • 2008
  • In this paper, a method for determining the boundary conditions which are derived from the random obstacles on the curves was presented. An algorism using this method is also developed. This determination method can be used for a good engineering tool in optimal curve design and an Radius-transition curve length(R-$L_t$) combination within the permissible zone can be improved without any increased costs.

  • PDF

Optimum Design of the Friction Stir Welding Process on A6005 Extruded Alloy for Railway Vehicles to Improve Mechanical Properties (마찰 교반 용접된 철도 차량용 A6005 압출재의 기계적 성능 향상을 위한 최적 공법 설계)

  • Won, Si-Tea;Kim, Weon-Kyong
    • Journal of Welding and Joining
    • /
    • v.27 no.5
    • /
    • pp.81-87
    • /
    • 2009
  • Recently, extruded aluminium-alloy panels have been used in the car bodies for the purpose of the light-weight of railway vehicles and FSW(Friction Stir Welding), which is superior to the arc weldings, has been applied in the railway vehicles. This paper presents the optimum design of the FSW process on A6005 extruded alloy for railway vehicles to improve its mechanical properties. Rotational speed, welding speed and tilting angle of the tool tip were chosen as design parameters. Three objective functions were determined; maximizing the tensile strength, minimizing the hardness and maximizing the difference between the normalized tensile strength and hardness. The tensile tests and the hardness tests for fifteen FSW experiments were carried out according to the central composite design table. Recursive model functions on three characteristic values, such as the tensile strength, the hardness difference(${\Delta}Hv$) and the difference of normalized tensile strength and ${\Delta}Hv$, were estimated according to the classical response surface analysis methodology. The reliability of each recursive function was verified by F-test using the analysis of variance table. Sensitivity analysis on each characteristic value was done. Finally, the optimum values of three design parameters were found using Sequential Quadratic Programming algorithm.

A Study on the Three Dimensional Road Design Technique Based on GIS Technique (GIS를 이용한 3차원도로시뮬레이션에 관한 연구)

  • Gwon, Hyeok Chun;Lee, Byeong Geol
    • Journal of Environmental Science International
    • /
    • v.13 no.6
    • /
    • pp.489-495
    • /
    • 2004
  • The purpose of this research is to apply GIS(Geographic Information System) for the road simulation and find some benefits analysis for the design processes. The northern Jeju island was selected as a case study. The 1/5,000 digital map and GIS technique were used for optimum road design of the island based on Arc View software. Using this software we can get an overlay map by combination of hill shade map, slope map, aspect map, and building buffer map. Based on the overlay map, we designed the optimum road line and performed three dimensional simulation. From the results, we found that the developed three dimensional road simulation technique using GIS technique that was very useful tool to estimate the reasonable road design before the real road construction works.