• Title/Summary/Keyword: Optimum Surface Roughness

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Off-line Multicritera Optimization of Creep Feed Ceramic Grinding Process

  • Chen Ming-Kuen
    • Proceedings of the Korean Society for Quality Management Conference
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    • 1998.11a
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    • pp.680-695
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    • 1998
  • The objective of this study is to optimize the responses of the creep feed ceramic grinding process simultaneously by an off-1ine multicriteria optimization methodology. The responses considered as objectives are material removal rate, flexural strength, normal grinding force, workpiece surface roughness and grinder power. Alumina material was ground by the creep feed grinding mode using superabrasive grinding wheels. The process variables optimized for the above objectives include grinding wheel specification, such as bond type, mesh size, and grit concentration, and grinding process parameters, such as depth of cut and feed rate. A weighting method transforms the multi-objective problem into a single-objective programming format and then, by parametric variation of weights, the set of non-dominated optimum solutions are obtained. Finally, the multi-objective optimization methodology was tested by a sensitivity analysis to check the stability of the model.

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Ultra Precision Machining Characteristics of PMMA in HMD optical system (HMD 광학계용 PMMA의 초정밀 가공 특성)

  • Yang J.S.;Kim G.H.;Yang S.C.;Lee I.J.;Kim M.S.;Lee D.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1566-1570
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    • 2005
  • The aspherical lenses are used as optical lens of HMD optical system. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, the diamond tool nose radius, the cutting speed, the feed rate, the depth of cut, and cutting fluid type are found. The demanded surface roughness 10 nm Ra, aspherical form error $1.0\;\mu{m}$ P-V for aspherical lens of optical data storage device are satisfied.

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A Study on the Glass-Ceramics of the Eluorphlogopite System (금운모계 결정화유리에 관한 연구)

  • 박용완;원종원;임명호
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1552-1560
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    • 1994
  • Glasses in K2O-Na2O-MgO-Al2O3-SiO2-F system were crystallized to prepare machinable glass-ceramics. The optimum nucleating and crystal growing temperatures were approximately $700^{\circ}C$ and 1060~112$0^{\circ}C$, respectively for the samples investigated. Crystalline phases of sellaite, norbergite, and fluorphlogopite appeared progressively as heat-treatment temperature was increased. Surface roughness of the crystallized specimens after the machining was similar to that of metal aluminum (2.18 ${\mu}{\textrm}{m}$). Thermal expansion coefficient, Vickers hardness and dielectric constants of the fluorphlogopite glass-ceramics prepared were 7.37~10.21 ($\times$10-6/$^{\circ}C$), 302~456kgf/$\textrm{mm}^2$ and 5.97~16 respectively.

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Optimal Pressure Condition and V-t Characteristic of Macro Interface between Epoxy and EPDM (Epoxy/EPDM 거시계면의 최적조건과 V-t 특성)

  • 박우현;이동규;이상극;안준호;김충혁;이기식
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.439-442
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    • 2002
  • The interface between two different materials in the insulation systems is the weak-link in the underground power transmission systems, In this paper, Optimum conditions of the interface between Epoxy and EPDM is studied. The variation factor condition of interface is roughness of surface, spreading of oils, interfacial pressure and temperature. The breakdown times under the constant voltage below the breakdown voltage were also gained. The breakdown voltage at the after laying time equivalent to is calculated by the V-t characteristic and the inverse power law. When this is done, the characteristic life exponent n is used and the long time breakdown voltage can be evaluated.

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Texture development in cold-roiled and heat-treated Ni tapes (냉간가공과 열처리한 Ni 테이프에서의 집합조직 발달)

  • 이동욱;지봉기;임준형;주진호;정충환;박순동;전병혁;홍계원;김찬중
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.535-538
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    • 2002
  • Cube-textured Ni substrates for YBCO coated conductors were fabricated by cold-rolling and annealing of Ni powder compacts. To establish the optimum sintering temperature, tensile test was performed for the Ni rod sintered at various temperatures. The Ni rods prepared at above 100$0^{\circ}C$ showed good mechanical properties due to the complete densification of the Ni rods. The Ni rods were rolled to final thickness of 100 ${\mu}{\textrm}{m}$ and then annealed at 100$0^{\circ}C$ for various annealing time for texture development. The texture analysis made by 2 $\theta$ scan and pole-figure showed that the cube texture was developed in a short time of a few munitues. The FWHM of in-plane and out of plane texture of the prepared Ni tapes was 8-10$^{\circ}$. The AEM surface roughness of the Ni tapes was as smooth as 3 nm.

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The Variation of the Wake behind a Circular Cylinder Having Arc Grooves (Groove에 의한 원주 후류의 유동구조 변화)

  • Seo, Seong-Ho;Hong, Cheol-Hyun;Boo, Jung-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.901-907
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    • 2008
  • The measurements of velocity vectors are made in the wake(X/d=8) of a circular cylinder with arc grooves. The experiments are conducted by changing the groove number. groove depth, Reynolds number(Re) and the angle of the first formed groove. We know that the optimum groove angle is 70 degree and the wake velocity profiles are improved at a few conditions. According to vortex shedding frequency distributions. the key solutions to vary the flow field behind the circular cylinder are 70 degree groove angle and more deeper grooves than 0.2mm depth.

고경도 금형강의 고속절삭 가공시 CBN공구의 인선형태 변화에 따른 공구수명 평가에 관한 연구

  • 문상돈;오성훈;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.927-931
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    • 1997
  • In process of the finish face milling of the hardended STD11 steel(H /sab r/ c50,55) by CBN tool, the optimum tool shape is suggested,which can minimize the tool fracture and by chipping by impact. The obtained results are as follows. (1) The optimal chamfer angel was about 25 .deg. , and the suitable chamfer width was 0.2mm. (2) The nose radius of tool was most excellent at 1.2mm in the viewpoint of tool wear and surface roughness. (3) Wear speed was effected by sintering method of CBN tool B.U.E

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Quantitative Analysis and Mathematical Model for Spindle Vibration of the End-Milling by Design of Experiment (실험계획법을 이용한 엔드밀 가공시 주축 진동에 대한 정량적 분석 및 수학적 모형)

  • Park, Heung-Sik;Lee, Sang-Jae;Bae, Hyo-Jun;Jin, Dong-Kyu;Kim, Young-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.37-42
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    • 2004
  • End-milling have been widely used in aircraft, automobile part and moulding industry. However, various working factors such as spindle speed, feed rate and depth of cut in end-milling have an effect on spindle vibration. There it is demanded the quantitative analysis of spindle vibration in order to get the optimum surface roughness. This study was carried out to analyze an influence of working factors on spindle vibration by design of Experiment. The results are shown that mathematical model of regression equation for an influence of working factors on vibration acceleration of spindle in end-milling by regression analysis is presented.

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Optical Properties of ZnO Films Grown by Pulsed Laser Deposition (펄스 레이저 증착법으로 성장된 ZnO 막의 광학 특성)

  • Cho, Shin-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.113-114
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    • 2005
  • We present the effect of substrate temperature on the structural and optical properties of ZnO films grown on sapphire substrate by pulsed laser deposition. Growing at higher substrate temperature results in an increase in the surface roughness. The optimum c-axis orientation of the ZnO films occurs at the substrate temperature of 700$^{\circ}C$ The decay time shows a rapid increase in the substrate temperature from 400$^{\circ}C$ to 500$^{\circ}C$ and falls down gradually as the substrate temperature is approached to 700$^{\circ}C$.

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Ni-Co Alloy Electroforming for Micro Mold Fabrication (마이크로 금형 제작을 위한 니켈-코발트 합금 전주기술개발)

  • Shin S. H.;Jeong M. K.;Kim Y. S.;Han S. H.;Hur Y. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.276-279
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    • 2004
  • The factors affecting Ni-Co alloy electroforming were investigated to determine the optimum bath composition and electroplating parameters, like pH, temperature, and current density, suitable for high speed fabrication of a micro mold with longer lifetime. To obtain alloy deposits having uniform thickness and composition, electroplating parameters were finely tuned with home-made electroforming apparatus. Ni-Co alloy deposits had linearly increased Co with $Co^{2+}$ ion concentration in electroplating bath, and showing $412H_v$ of Victors hardness at $23wt\%$ of Co content. For Ni-Co alloy, sulfonate and diol related organic additives were very effective to alleviate its residual stress and surface roughness. The maximum deposition rate was $106{\mu}m/hr$ at 10ASD and the tensile strength of alloy deposit was 2 times larger than that of Ni only case.

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