• Title/Summary/Keyword: Optimum Heat Supply

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An Experimental Study on the Proper Supply Method of Metal Cutting Coolant (절삭유 공급 방식의 최적화를 위한 실험적 연구)

  • 강재훈;송준엽;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.977-980
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    • 2004
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the life of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface, reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Development of Technology for Network Construction using Wide Area Energy (광역에너지이용 네트워크 구축 기술개발)

  • Kim, Lae-Hyun;Chang, Won-Seok;Hong, Jae-Jun
    • Journal of Energy Engineering
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    • v.17 no.3
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    • pp.125-138
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    • 2008
  • In order to diversify energy source and to utilize it effectively, it requires to construct an integrated energy management system in a wide area. This research paper explores the core technology of network construction using wide area energy and applies the technology to the field. In specific, it examines the business model by developing l) construction technology of optimum integrated system for thermal supply on wide area network related IT technology, 2) technology of unutilized energy as heat pump using exhaust gas latent heat, and 3) thermal transportation and storage technology using various sources, and by evaluating the applicability and marketability of the model in the field.

Characteristics of Solar Desalination System Using Refrigerant-123 As a Heating Source (R123 열원 적용 증발식 담수 시스템 특성 연구)

  • Yun, Sang-Kook;Kwak, Hee-Youl
    • Journal of the Korean Solar Energy Society
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    • v.30 no.3
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    • pp.33-38
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    • 2010
  • The evaporative desalination system using solar thermal energy would be the efficient and attractive method to get fresh water from brine due to low carbon dioxide generation. In this research the solar desalination system as a heating source of refrigerant R123 in the evaporator was considered. The circulation of refrigerant in the evaporator can reduce the energy consumption of the system, because of using the latent heat of the refrigerant 123 instead of the sensible heat of present hot water. The system was comprised of the single-stage fresh water production unit on the capacity of 1ton/day with shell and tube type evaporator, heaters instead of solar collector to supply the proper heat to refrigerant, and refrigerant and brine circulation systems. Various operating flowrate and temperature ranges were varied in the experiments to get the optimum design data. The results showed that the optimum flow rate of brine feed rate to evaporator was 1.2Liter/min, and the yield of fresh water was increased as higher temperature of feed brine. It was confirmed that the circulation flowrate of heating source of refrigerant was decrease of one fifth of the present warm water system, and very efficient system for solar desalination.

Heat generation characteristics of the heating mortar according to repeated electricity supply (반복전기공급에 따른 발열모르타르의 발열 특성)

  • Kim, Young-Min;Lim, Chang-Min;Gwon, Hyeon-U;Lee, Gun-cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.170-171
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    • 2022
  • In recent years, due to the occurrence of traffic accidents caused by black ice in winter, the number of personal injuries is increasing rapidly. Black ice is a phenomenon that occurs like a thin layer of ice on the road surface. Accordingly, many developments of heat-generating concrete are being developed to remove ice by increasing the temperature by supplying constant electricity to places where black ice is likely to occur. These heating elements are being developed by mixing a conductive material represented by carbon nanotubes with concrete. However, research up to now has been focused on efficient temperature rise and derivation of the optimum mixing ratio, and the evaluation of maintaining heat generation performance during continuous repetition is insufficient. Therefore, in this study, a heating test specimen was manufactured and 50V power was repeatedly supplied to evaluate the heating characteristics.

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Start-up Strategy of Multi-Stage Burner for Methanol Fuel Reforming Plant (메탄올 연료 개질 플랜트의 다단연소기 시동 전략)

  • JI, HYUNJIN;BAIK, KYUNGDON;YANG, SUNGHO;JUNG, SEUNGKYO
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.3
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    • pp.201-208
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    • 2019
  • Recently, a fuel reforming plant for supplying high purity hydrogen is being applied to submarines. Since steam reforming is an endothermic reaction, it is necessary to continuously supply heat to the reactor. A fuel reforming plant for a submarine needs a multi-stage burner (MSB) to acquire heat and convert the combustion gas to $CO_2+H_2O$. The MSB has problems that the combustion imbalance occurs during start-up due to the temperature restriction of the combustion gas. This problems can be solved by burning $H_2O$ together with fuel and $O_2$. In this study, the simulation results of MSB were analyzed to determine the optimum flow rate of $H_2O$ supplied to the 6-stage burner. When the flow rate of $H_2O$ was low, combustion was concentrated on the burner#6 in comparison with the burner#1-#5. This combustion concentration improved as the supply amount of $H_2O$ increased. As a results, it was necessary to supply at least 4.9 kmol/h of $H_2O$ (per 1 kmol/h of fuel) to burner#1 in order to maintain the combustion gas temperature of each stage at $750^{\circ}C$ and to convert the final stage burner gas composition to $CO_2+H_2O$.

Development of 1MW Organic Rankine Cycle System (1 MW급 유기랭킨 사이클 시스템 개발)

  • 박흥수;조한창;이용국
    • Journal of Energy Engineering
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    • v.10 no.4
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    • pp.318-326
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    • 2001
  • To enhance thermal efficiency of thermal facility through recovery of low and medium temperature waste heat, 1 MW organic Rankine cycle system was designed and developed. The exhaust gases of 175$^{\circ}C$ at two 100 MW power plants in pohang steel works were selected as the representative of low and medium temperature waste heat in industrial process for the heat source of the organic Rankine cycle system. HCFC-123, a kind of harmless refrigerant, was chosen as the working fluid for Rankine cycle. The organic Rankine cycle system with selected exhaust gases and working fluid was designed and constructed. From the operation, it was confirmed that the organic Rankine cycle system is available for low and medium temperature waste heat recovery in industrial process. The optimum operating manuals, such as heat-up of hot water, turbine start-up, and the process of electric power generation, were derived. However, electric power generated was not 1 MW as designed but only 670 kW. It is due to deficiency of pump capacity for supply of HCFC-123. So it is necessary to increase the pump capacity or to decrease the pressure loss in pipe for more improved HCFC-123 supply.

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Hydrogen Supplying System using Metal Hydride (금속 수소화물을 이용한 수소공급시스템)

  • Bae, Sang-Chul;Katsuta, Masafumi
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.13-19
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    • 2007
  • To find out the optimum design of hydrogen storage and supply tank using Metal Hydride (briefly MH) and to make clear the performance characteristics under various conditions are our research purpose. In order to use the low-temperature exhaust heat, $LaNi_{4.7}Al_{0.3}$ which operates under the low pressure of 1 MPa is chosen, and we measure the basic properties, namely density, specific heat, PCT(Pressure-Concentration-Temperature) characteristics, and effective thermal conductivity. Then, a numerical calculation model of hydrogen storage using MH alloy is suggested and this thermal diffusion equation of model is solved by the backward difference method. This calculation results are compared with the experimental results of the systems which installed 1kg MH alloy and, it is found out that our calculation model can well predict the experimental results. By the experimental using MH alloy, it is recognized that the hydrogen flow rate can control by the step adjustment of brine temperature.

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Performance of a direct methanol fuel cell (DMFCs)Using Nation 115 (Nafion 115를 사용한 DMFC MEA 의 성능실험)

  • Choi, Hoon;Hwang, Yong-Sheen;Cha, Suk-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.43-46
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    • 2007
  • To find out the optimum design of hydrogen storage and supply tank using Metal Hydride (briefly MH) and to make clear the performance characteristics under various conditions are our research purpose. In order to use the low-temperature exhaust heat, $LaNi_{4.7}Al_{0.3}$ which operates under the low pressure of 1MPa is chosen, and we measure the basic properties, namely density, specific heat, PCT(Pressure-Concentration-Temperature) characteristic, and effective thermal conductivity. Then, a numerical calculation model of hydrogen storage using MH alloy is suggested and this thermal diffusion equation of model is solved by the backward difference method. This calculation results rate compared with the experimental results of the systems which installed 1kg MH alloy and, it is found out that our calculation model can well predict the experimental results. By the experimental using MH alloy, it is recognized that the hydrogen flow rate can control by the step adjustment of brine temperature.

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Design Optimization for Loop Heat Pipe Using Tabu Search (Tabu Search를 이용한 Loop Heat Pipe의 최적설계에 관한 연구)

  • Park, Yong-Jin;Yun, Su-Hwan;Ku, Yo-Cheun;Lee, Dong-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.8
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    • pp.737-743
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    • 2009
  • Design optimization process and results of Loop Heat Pipe(LHP) using Tabu Search have been presented in this study. An objective of optimization is to reduce a mass of the LHP with satisfying operating temperature of a Lithium Ion battery onboard an aircraft. The battery is assumed to be used as power supply of air borne high energy laser system because of its high specific energy. The analytical models are based on a steady state mathematical model and the design optimization is performed using a Meta Model and Tabu Search. As an optimization results, the Tabu search algorithm guarantees global optimum with small computation time. Due to searching by random numbers, initial value is dominant factor to search global optimum. The optimization process could reduce the mass of the LHP which express the same performance as an published LHP.