• Journal of Welding and Joining
• /
• v.13 no.4
• /
• pp.103-112
• /
• 1995

This study was performed to optimize friction welding conditions of Cr-Mo steel bars used for hydraulic of pneumatic valve spools and to realize the real-time evaluation of weld quality by acoustic emission method. SNCM220, SCM435, SCAM645, and SCM415 steel bars were tested to find optimum conditions of friction welding. Auantitative equations which exhibit the relations of tensile strength, elongation, reduction of area and energy absorption with friction heating time were obtained by the experiment. Acoustic emission was also performed in the friction weldig process, and the real-time evaluation was enabled to find the optimum range of weld strength. Finally, the strength and toughness of welded joints were interpreted by the sem analysis of tensile fracture surfaces.

• Journal of Ocean Engineering and Technology
• /
• v.4 no.1
• /
• pp.101-109
• /
• 1990

The friction welding has more technical and economic advantages than the other welding processes. As this welding process has the characteristics such as curtailment of production time, materials, cost reduction, etc., it has been widely used in production of various mechanical components which have complex shapes. So, this paper deals with optimizing the friction welding conditions and analyzing various mechanical properties of the friction welded joints of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) The quantitative relation between heating time($t_{1}$, sec) and total upset(U, mm)can be obtained. The empirical formula obtained is ; U = 3.29$t_{1}$ + 1.6 2) The tensile strength($\sigma_{t}$, kgf/$mm^{2}$) of friction welding joints as post weld heat treated(PWHT) depends upon heating time($t_{1}$, sec) quantitatively and the empirical formula obtained is ; $\sigma$= -5.1$t_{1}\;^{2}$+44.90$t_{1}$+45.2 3) It is certain that the optimum condition for friction welded joints of SUP9A steel bars of diameter 14.5mm is, considering on various properties such as tensile strength, torsional strength, impact energy and strain of the joints after PWTH ; n = 2000rpm, $P_{1}$=8kgf/$mm^{2}$, $P_{2}$=20kgf/$mm^{2}$, $t_{1}$=4sec, $t_{2}$=3sec 4) The tensile strength, torsional strength and hardness were increased with the increased with the increasing carbon equivalent, but toughness was decreased.

• Magazine of the Korean Society of Agricultural Engineers
• /
• v.25 no.4
• /
• pp.69-79
• /
• 1983

The objective of this study is to analyze the present situation of compaction equipment used in the earth fill dam construction, and the compaction effects of varions types of equipment on core and pervious zones of the fill dam. The results obtained are summarized as follows; 1. Banking materials mostly used for the core zone were soils classified as CL, SC and ML, while those classified as SM, ML and SC were predominant for the pervious zone. 2. Equipments used practically in the real fields were considerably different from those specified in the designs. 3. It was found that the relationship between optimum water content and maximum dry density for both core and pervious materials showed to be linear, ranging from 10% to 25% water content. That is, ${\gamma}$dmax (core) = 2.2555-0.0284 Wopt ${\gamma}$dmax(pervious) =2.239-0.028 Wopt 4. The generalized compaction guides for all kinds of equipment and soil types consi- dered in this study may be recommended as N=8-10 T=2Ocm, N=10-12 T=3Ocm for core zone(98%) and N=6-8 T=2Ocm, N=8-10 T=3Ocm for pervious zone (95%). 5. The coefficient of permeability in the field tests showed abont 10 times as high as the laboratory test value. This large deviation, however, was due to the horizontal permeation and considered not to be significant in the light of the satisfactory compaction ratio in the field compac- tion.

• Laser Solutions
• /
• v.7 no.2
• /
• pp.1-10
• /
• 2004

This work was attempted to join SCP sheet and STS304 sheet by using Nd:YAC laser beam. SCP sheet has good formability and low cost, while STS304 has excellent corrosion resistance and mechanical properties in high temp. In this experiment, butt joint type was used to develop the tailored blank welding for dissimilar steel. Sheets which have different thermal properties. Computer simulation was conducted to obtain the off-set position for efficient welding by considering laser power, scanning speed, focal length and basic properties. The result showed that the optimum thermal distribution was obtained when the laser beam was irradiated at $0.05{\sim}0.1$ mm off-set toward the SCP sheet side. The experiment was conducted based on the result of computer simulation to show the same optimum conditions. Optimum conditions were 3KW in laser beam power, 6m/min in scanning speed, -0.5mm in focal position, 0.1mm off-set toward SCP. Microhardness test, tensile test, bulge test, optical microscopy, EDS, and XRD were performed to observe the microstructure around fusion zone and to evaluate the mechanical properties of optimum conditions, The weld zone had high microhardness values by the formation of the martensitic structure. Tensile test measured the strength of welded region by vertical to strain direction and the elongation of welded region by parallel to strain direction. Bulge test showed $52\%$ formability of the original materials. Bead shape, grain size, and martensitic structure were observed by the optical microscopy in the weld zone. Detailed results of EDS, XRD confirmed that the welded region was connected of martensitic structure.

• Journal of Advanced Marine Engineering and Technology
• /
• v.30 no.1
• /
• pp.30-41
• /
• 2006

This paper shows mechanical Properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool dimensions with $6.35mm_t$ aluminum 7075-T651 alloy plate. It apparently results in defect-free weld zone in case transition speed was changed to 15mm/min 61mm/min and 124mm/min under conditions of tool rotation speed such as 800rpm. 1250rpm and 1600rpm respectively with tool's Pin diameter 40mm and 60mm. The optimum mechanical property, ultimate stress,${\sigma}_Y=470Mpa$ is obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin. shoulder dia. $20{\phi}mm$ pin dia. $6{\phi}mm$ and pin length 6mm. The full-screw type and the half-screw type pin shows the similar behaviors of weldability. It is found that the size of nugget is depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

• Structural Monitoring and Maintenance
• /
• v.5 no.3
• /
• pp.391-416
• /
• 2018

The purpose of this article is to strengthen concrete structures using buckling and non-buckling braces. Connection plates are modeled in three shapes including the effect of 1.5t hinge zone length, 2t one and without the zone (1.5t-CP, 2t-CP and WCP). According to the verification performed with ABAQUS software, the connection plates which are superior in ductility and strengthening are found. The results show adding steel braces in concrete moment frames increase the strength and stiffness of the structures up to about 12 and 3 times, respectively. The frame strength increased about 21 and 25 percent with considering the effect of 2t hinge length in connection plates compared to 1.5t-CPs and WCPs. Also the ductility of retrofitted frames with 2t-CP improved 2.06 times more than WCP ones. Thus, 2t-CP sample is the best choice for connecting steel braces to concrete moment frames for retrofitting them. Afterwards, optimum conditions for elemental coating in braces with no buckling are assessed. The length of concrete coatings could be reduced about 30 percent, and buckling did not occur. Therefore, the weight of restraining coating decreased, and its performance improved. It is worth noting that BRBs could be constructed with only steel materials, which have outer steel tubes too. In fact, only the square cross sections of the tube profiles are appropriate for removing the filler concrete, and the rectangular ones are prone to buckle around their weak axis.

• Journal of Biosystems Engineering
• /
• v.34 no.3
• /
• pp.190-196
• /
• 2009

The temperature of root zone is known as an important factor for the growth of crops and reduction of energy in greenhouse. The purpose of this study was to design the solar energy supply system to keep the optimum condition of root zone by soil warming. As a result of this study, soil warming compared with no warming changed on a large scale temperature rise effect by depth of soil. The greenhouse's inner temperature have an effect on the temperature of surface up to 15 cm, rised to about 1 hour after warming. In case of the temperature fluctuation, soil temperature was about $12^{\circ}C$ up to 15${\sim}$25 cm and it was $13.4^{\circ}C$ at greater depths. This results showed that the position of root zone was very different after 3 weeks of growth.

• Korean Journal of Crystallography
• /
• v.1 no.1
• /
• pp.29-34
• /
• 1990

Single crystals of the peritectic compound MgTiO3 up to 8 m diameter and 100mm long along the [1010] axis. were yon by the travelling solvent floating zone technique using a halogen lamp image furnace. The grown single crystal. which shows a solid solution range at high temperature, exsolves TiO2 component if it is annealed very slowly to room termperature. Grown boules were black but become translucent with pinkish brown color after tempering at 1100 t for 8-10 hours in oxygen atmosphere and showed distint chatoyancy along the (0001) plane. The grown crystal can be used as a new modified cat's eye gemstone. The optimum conditions were as follows ;Sintering temperature of the charge rod, 1300℃ the growth rate, 2-2.5mmh and the composition of the charge rod in molar ratio. MgO : TiO2 : 1:1.05.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.14 no.2
• /
• pp.68-72
• /
• 2004

Sm-doped YBCO high $T_c$ superconductor was directionally grown by zone melt growth process in air atmosphere. Cylindrical green rods of $(Sm/Y)_{1.8}Ba_{2.4}Cu_{3.4}O_{7-x}$[(Sm/Y)1.8] oxides were fabricated by cold isostatic pressing (CIP) method using rubber mold. Based on the variation of melting temperature and growth rate, the microstructure and superconducting properties were systematically measured by using optical micrographs, TEM and SQUID magnetometer. In this study optimum melting temperature and growth rate were $1085^{\circ}C$ and 3.5 mm/hr respectively. Nonsuperconducting $(Sm/Y)_2BaCuO_5$ inclusions of (Sm/Y)1.8 superconductor were uniformly distributed within the superconducting (Sm/Y) $Ba_2Cu_3O^{7-x}$ matrix. The directionally melt-textured (Sm/Y)1.8 superconductor showed an onset $T_c$ $\geq$ 90K and sharp superconducting transition.

• Proceedings of the KWS Conference
• /
• 2005.06a
• /
• pp.174-176
• /
• 2005

On the basis of successful experiences and data from author's past experimental results of friction stir welding on thin aluminum plates, thick aluminum plate of high strength 2000 series has been carried out in this study. For various combination of rotating speed, welding speed and tool (RIWRC38-C) shape, the butt welded specimens has been prepared to check the metallurgical characteristics, hardness distributions and defects. From the results, feasible welding conditions have been obtained as 450 rpm rotating speed and 5 mm/min welding speed. Using these optimum welding parameters, 38.1mm-thickness A2519-T87 plates have been FSWelded in single pass. A good weld surface appearance and defects free weld zone has been observed in X-ray inspection. Softened region has been generated by dissolution of precipitates and coarsened microstructure in the stir zone after FSWeld.