• 제목/요약/키워드: Optimal size design

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Verification of External Magnetization based EM Technique for Diagnosing Residual Tensile Stress in Aged PSC Structures (노후 PSC 구조물의 잔여 긴장 응력 진단을 위한 외부 자화 EM 기법 검증)

  • Soon-Jeon Park;Sehwan Park;Jaehoon Choi;Kyo-Young Jeon;Junkyeong Kim
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.36 no.4
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    • pp.251-257
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    • 2023
  • This study entailed an investigation of a tensile stress measurement method for prestressed concrete (PSC) tendons by utilizing external magnetization. The target of this study are PS structures that have been constructed and in use. An optimal external magnetization based elasto-magnetic (EM) sensor was designed using finite element analysis considering various factors, such as coil arrangement and size, that could influence the PS tendons inside the PSC girder. The residual tensile stress resulting from the external magnetization of the girder was then determined. Further, theoretical verification was performed using the numerical and material data used in the finite element analysis for sensor design. The calculated values of strength of magnetization at the target location were matched with the finite element analysis results. Thus, the designed sensor and the feasibility of magnetizing the tendons inside the PSC I-girder using an EM sensor were validated.

Thickness measurements of a Cr coating deposited on Zr-Nb alloy plates using an ECT pancake sensor

  • Jeong Won Park;Bonggyu Ji;Daegyun Ko;Hun Jang;Wonjae Choi
    • Nuclear Engineering and Technology
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    • v.55 no.9
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    • pp.3260-3267
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    • 2023
  • Zr-Nb alloy have been widely used as fuel rods in nuclear power plants. However, from the Fukushima nuclear accident, the weakness of the rod was revealed under harsh conditions, and research on the safety of these types of rods was conducted after the disaster. The method of depositing chromium onto the existing Zr-Nb alloy fuel rods is being considered as a means by which to compensate for the weakness of Zr-Nb alloy rods because chromium is strong against oxidation at high temperatures and has high strength. In order to secure these advantages, it is important to maintain the Cr thickness of the rods and properly inspect the rods before and during their use in power generation. Eddy current testing is a typical means of evaluating the thickness of thin metals and detecting surface defects. Depending on the size and shape of the inspected object, various eddy current sensors can be applied. In particular, because pancake sensors can be manufactured in very small sizes, they can be used for inspections even in narrow spaces, such as a nuclear fuel assembly. In this study, an eddy current technique was developed to confirm the feasibility of Cr coating thickness evaluations. After determining the design parameters of the pancake sensor by means of a FEM simulation, a FPCB pancake sensor was manufactured and the optimal frequency was selected by measuring minute changes in the Cr-coating thickness using the developed sensor.

Accelerated testing for evaluating bubble quality within quartz glass crucibles used for manufacturing silicon single crystal ingots (실리콘 단결정 잉곳 제조용 석영유리 도가니 내 기포 품질평가를 위한 가속시험)

  • Gyu Bin Lee;Seung Min Kang;Jae Ho Choi;Young Min Byeon;Hyeong-Jun Kim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.3
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    • pp.91-96
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    • 2023
  • To verify the quality of bubbles during the use of quartz glass crucibles (QC), an appropriate accelerated testing method was proposed. The bubble state of discarded waste crucibles obtained from actual Czochralski (Cz) processes was analyzed, and optimal heat treatment conditions were suggested by varying temperature, pressure, and time using the QC test piece. By subjecting the samples to heat treatment at 1450℃, 0.4 Torr, and 40 hours, it was possible to control the bubble size and density to a similar level as those generated in the actual Cz process. In particular, by selecting a relatively lower pressure of 0.4 Torr compared to the typical range of 10~20 Torr applied in the Cz process, the time required for accelerated bubble formation testing could be reduced. However, it was determined that increasing the heat treatment temperature to 1550℃ led to the phenomenon of Ostwald ripening, resulting in larger bubbles and a rapid decrease in density. Therefore, it was concluded that it was not a suitable condition for the desired b ake test.

A Study on Development of Superconducting Wires for a Fault Current Limiter (한류기용 초전도 선재개발에 관한 연구)

  • Hwang, Kwang-Soo;Lee, Hun-Ju;Moon, Chae-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.2
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    • pp.279-290
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    • 2022
  • A superconducting fault current limiter(SFCL) is a power device that exploits superconducting transition to control currents and enhances the flexibility, stability and reliability of the power system within a few milliseconds. With a high phase transition speed, high critical current densities and little AC loss, high-temperature superconducting (HTS) wires are suitable for a resistive-type SFCL. However, HTS wires due to the lack of optimization research are rather inefficient to directly apply to a fault current limiter in terms of the design and capacity, for the existing method relied the characteristics. Therefore, in order to develop a suitable wire for an SFCL, it is necessary to enhance critical current uniformity, select optimal stabilizer materials and conducted research on the development of uniform stabilizer layering technology. The high temperature superconducting wires manufactured by this study get an average critical current of 804 A/12mm-width at the length of 710m; therefore, conducted research was able to secure economic performance by improving efficiency, reducing costs, and reducing size.

Analysis of Parameter Characteristic of Parallel Electrodes Conduction-cooled Film Capacitor for HF-LC Resonance (고주파 LC 공진을 위한 병렬전극 전도냉각 필름커패시터의 파라메타 특성 분석)

  • Won, Seo-Yeon;Lee, Kyeong-Jin;Kim, Hie-Sik
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.6
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    • pp.155-166
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    • 2016
  • It is important to configure capacitance(C) of the capacitor and the induction coefficient(L) of the work coil on the resonant circuit design stage in order to induce heating on the object by a precise and constant frequency components in the electromagnetic induction heating equipment. Work coil conducts a direct induction heating according to heating point and area of the object which has a fixed heat factor so that work coil is designed to has fixed value. On the other hands, Capacitor should be designed to be changed in order to be the higher the utilization of the entire equipment. It is extracted the samples by variation of single electrode capacity from the selection stage of raw materials for capacity to the stage of process design for output of the high frequency LC resonance of 700kHz on 1000 VAC maximum voltage and current to $200I_{MAX}$. It is suggested fundamental experiment results in order to prove relation for the optimal design of HF-LC resonance conduction-cooled capacitor based on the response of frequency characteristics and results of output parameters according to variation of the capacitance size.

Study on Design of ZnO-Based Thin-Film Transistors With Optimal Mechanical Stability (ZnO 기반 박막트랜지스터의 기계적 안정성 확보에 관한 연구)

  • Lee, Deok-Kyu;Park, Kyung-Yea;Ahn, Jong-Hyun;Lee, Nae-Eung;Kim, Youn-Jea
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.1
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    • pp.17-22
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    • 2011
  • ZnO-based thin-film transistors (TFTs) have been fabricated and the mechanical characteristics of electric circuits, such as stress, strain, and deformation are analyzed by the finite element method (FEM). In this study, a mechanical-stability design guide for such systems is proposed; this design takes into account the stress and deformation of the bridge to estimate the stress distribution in an $SiO_2$ film with 0 to 5% stretched on 0.5-${\mu}m$-thick. The predicted buckle amplitude of $SiO_2$ bridges agrees well with experimental results within 0.5% error. The stress and strain at the contact point between bridges and a pad were measured in a previous structural analysis. These structural analysis suggest that the numerical measurement of deformation, SU-8 coating thickness for Neutral Mechanical Plane (NMP) and ITO electrode size on a dielectric layer was useful in enhancing the structural and electrical stabilities.

A Study on the Optimization of Anti-Jamming Trash Screen with Rake using by Response Surface Method (반응표면분석법을 이용한 제진기의 목메임 방지 개선 및 레이크 최적화)

  • Seon, Sang-Won;Yi, Won;Hong, Seok-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.3
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    • pp.230-236
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    • 2020
  • A trash screen is installed in front of the inflow channel of a drainage pumping station, sewage treatment plant, and a power plant to block floating contaminants. The bottleneck phenomenon, which decreases the water inflow, causes damage to the damper as a result of clogging in between the screen if string type obstacles are not removed. In this paper, the apron was removed, and the screen was expanded, to prevent breakage of the bottleneck phenomenon and string type obstacles. This was designed using an extended rake by adding an inner rake in between the screen interspace to remove the bottleneck phenomenon and string type obstacles. To design the inner rake that satisfies the allowable stresses of the existing damper rake, the experiment points were determined according to the experimental design method using the inner rake vertical length and the thickness of the reinforced section as parameters. The use of the ANSYS static structural module and statistical analysis tool R software gives the optimized shape according to the response surface method. The relative error between the response surface analysis results and the simulation results was 1.63% of the determined optimal design-point rake length of 210.2 mm and the reinforcement section thickness of 2 mm. Through empirical experiments, a test rake was constructed to the actual size, and approximately 97% of the bottleneck phenomenon and string type obstacles could be removed.

Fabrication of PCL Scaffolds According to Various Pore Patterns Using Polymer Deposition System and Design of Experiments (폴리머 적층 시스템과 실험계획법을 이용한 다양한 공극 패턴에 따른 PCL 인공지지체의 제작 연구)

  • Sa, Min-Woo;Choi, Sun-Woong;Lee, Jae-Wook;Kim, Jong Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.645-653
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    • 2017
  • In bone tissue engineering, polycaprolactone (PCL) is one of the most widely used biomaterials in the manufacturing of scaffolds as a synthetic polymer having biodegradability and biocompatibility. The strut width in the fabrication of scaffolds is an important part of tissue regeneration in in-vitro and in-vivo experiments, because it affects not only the pore size but also the porosity. In this study, we used polymer deposition system (PDS) and design of experiments (DOE) to explore the optimal process conditions to achieve a systematic and efficient scaffold manufacturing process, using temperature, pressure, scan velocity, and nozzle tip height as the parameters for the experiments. The aim of this research was to fabricate a 3D PCL scaffold having a uniform strut width of $150{\mu}m$ using DOE; it was proved that the strut width was constant in all the experimental groups by fabricating the PCL scaffolds according to various pore patterns as well as one pore pattern.

FRACTURE STRENGTH BETWEEN DIFFERENT CONNECTOR DESIGNS OF ZIRCONIA CORE FOR POSTERIOR FIXED PARTIAL DENTURES MANUFACTURED WITH CAD/CAM SYSTEM (CAD/CAM을 이용한 구치부 전부도재 고정성 국소의치 지르코니아 코어의 연결부 설계에 따른 파절강도)

  • Seo Jun-Yong;Park In-Nim;Lee Keun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.1
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    • pp.29-39
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    • 2006
  • Statements of problem: Zirconia core is used for posterior fixed partial dentures because it's good mechanical properties. Stress is concentrated on connectors in fixed partial dentures, so the proper design of connector areas is needed for adequate mechanical long-term properties of any prosthesis. The area of connector is critical, but tooth size and surrounding soft tissue limit the connector design. Purpose: The purpose of this study is to compare fracture strengths between different connector designs of zirconia core for posterior fixed partial dentures manufactured with CAD/CAM system and determining the optimal connector design satisfying strength and hygiene. Material and method: The following four groups of 40 posterior fixed partial denture specimens(each group 10) were fabricated as followed; group 1 vertical height of connector is 3mm (control group, all groups have the same condition); group 2, lingual vertical 1mm reinforcement on connector; group 3, lingual vertical 2mm reinforcing on connector and group 4, lingual vertical 3mm reinforcing on connector. Specimens were subjected to compressive loading on the central fossa of pontic by instron. SEM was used to identify the initial crack and characterize the fracture mode. Results: The results were as follows: 1. The mean fracture load of the non-lingual reinforcing group was 1212N and the lingual vertical 1mm reinforcing group was 1510N, the lingual vertical 2mm reinforcing group was 1882N, the lingual vertical 3mm reinforcing group was 1980N. 2. The reinforcing groups were statistically significant compared to non-reinforcing groups(P<0.001). 3. There were 2, 3mm reinforcing groups that were statistically significant compared to 1mm reinforcing groups(P<0.001), and the 3mm reinforcing group was not statistically significant compared to 2mm reinforcing groups(P>0.05) 4. Fractures were initiated in gingival embrasures of connectors and processed to the loading site. Conclusion: In this study, lingual reinforcement of connector for improved strength of zirconia based fixed partial denture is nessasary. And long-term study for clinical application is required

Emulsification of O/W Emulsion Using Natural Mixed Emulsifiers : Optimization of Emulsion Stability Using Central Composite Design-Reponse Surface Methodology (천연 혼합유화제를 이용한 O/W 유화액의 제조 : 중심합성계획모델을 이용한 유화안정성 최적화)

  • Seheum Hong;Cuiwei Chen;Seung Bum Lee
    • Applied Chemistry for Engineering
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    • v.34 no.3
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    • pp.299-306
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    • 2023
  • In this study, the O/W emulsification processes with the natural surfactants that were extracted from Medicago sativa L. and Sapindus saponaria L. as emulsifiers were optimized using the central composite design-response surface methodology (CCD-RSM). Herein, independent parameters were the amounts of mixed emulsifiers, the mixing ratio of natural emulsifiers (soapberry saponin/alfalfa saponin), and the emulsification time, whereas the reaction parameters were the emulsion stability index (ESI), mean droplet size (MDS), and antioxidant activity (DPPH radical scanvenging activity). Through basic experiments, the ranges of operation variables for the amount of mixed emulsifiers, the mixing ratio of natural emulsifiers, and the emulsification time were 12~14 wt%, 30~70%, and 20~30 min, respectively. The optimum operation variables deduced from CCD-RSM for the amount of mixed emulsifiers, the mixing ratio of natural emulsifiers, and the emulsification time were 13.2 wt%, 44.2%, and 25.8 min, respectively. Under these optimal conditions, the expected values of the ESI, MDS, and antioxidant activity were 88.7%, 815.5 nm, and 38.7%, respectively. And, the measured values of the ESI, MDS, and antioxidant activity were 90.6%, 830.2 nm, and 39.6%, respectively, and the average experimental error for validating the accuracy was about 2.1%. Therefore, it was possible to design an optimization process for evaluating the O/W emulsion process using CCD-RSM.