• Title/Summary/Keyword: Optimal manufacture conditions

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Development of Controller for Optimal Beam Scanning in E-Beam Manufacture System (전자빔 가공기에서 최적 빔 주사를 위한 제어기의 개발)

  • Lim S.J.;Lee C.H.;Kang J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.154-157
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    • 2005
  • The use of electron-beam(E-Beam) manufacture systems provides a means to alleviate optic exposure equipment's problems. We designed an E-beam manufacture system with SEM function. Optimal beam scanning is one of the most important conditions in the performance of E-beam and SEM. The performance of E-beam manufacture system and images of SEM are a close affinity with each other. Developed E-beam manufacture system consist of the controllers of high voltage, scanning, optic and high voltage generator. In this paper, we analyze the condition of steady beam scanning and describe the development of controller fer optimal beam scanning.

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Arbitrary Pulse Power for Electro Chemical Etching Manufacture (전해가공용 양방향 펄스파워)

  • Kim, Sang-Uk;Kim, Jin-Hwan;Kim, Yong-Geun;Kim, Bo-Youl;Kim, Young-Bong
    • Proceedings of the KIEE Conference
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    • 2003.07e
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    • pp.83-86
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    • 2003
  • In this paper, arbitrary pulse power for electro chemical etching, which manufactures the groove of fluid dynamic bearing and aero dynamic bearing, is presented. For high precision manufacture, we generally use high precision CNC machine. However, this case has the disadvantage that cost is very expensive and bur due to bites of tool can be generated. So most of companies are interested in the method of electro chemical etching. But for more precision results, it is important to decision the parameters of electrical conditions, such as currents and frequency. We designed and made the arbitrary pulse power system easy to input the parameters for optimal conditions. Experimental results show the effectiveness of the system strategy proposed for the high precision manufacture.

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Optimal Processing Conditions and Concentrations for Red Pepper Powder and Crushed Garlic in the Manufacture of Squid Todarodes paxificus Sikhae (오징어(Todarodes paxificus) 식해 제조시 고춧가루 및 마늘의 발효최적 첨가량 최적 공정 개발)

  • Kim, So-Ra;Han, Dae-Won;Im, Mi-Jin;Cho, Soon-Yeong
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.45 no.6
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    • pp.640-647
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    • 2012
  • Squid Sikhae is a traditional salt-fermented food in Korea. We evaluated the standardization of optimal processing conditions for desirable quality-controlled squid Sikhae using analyses of physiochemical properties, microbiological species, and organoleptic tests. The optimal fermentation temperature, sun-dried sea salt concentration, and fermentation period for manufacturing squid Sikhae products of the aceeptable quality were $10^{\circ}C$, 4%, and 6 days. In addition, optimal concentrations of the additional ingredients of red pepper powder and crushed garlic for acceptable quality squid Sikhae were both 6%.

A Novel Framework for Optimal IC Design and Statistical Analysis (최적의 IC 설계와 통계적 분석을 위한 새로운 설계 환경)

  • 이재훈;김경호;김영길;김경화
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.31A no.3
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    • pp.77-86
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    • 1994
  • A New environment SENSATION for circuit optimization and statistical analysis has been developed. It provides real time simulation and includes automatic algorithms to assist for reaching optimal solution. Furthermore, statistical analysis environment is presented which aids in Monte Carlo analysis. worst case corner analysis, and sensitivity analysis. These capabilities faciliate the characterization of the effects of several operating conditions and manufacture process paramenters on the design performances. We verify that the proposed methods can obtain the optimal solution of the objective function through several experimental results.

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A study on optimal cutting conditions of MCD or NCD coated ball end-mills for finishing (MCD 및 NCD 코팅 볼 엔드밀의 정삭가공에서의 최적절삭조건에 관한 연구)

  • Jong-Su Kim
    • Design & Manufacturing
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    • v.16 no.4
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    • pp.17-23
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    • 2022
  • Recently, several studies are being conducted to achieve a curvature of 180° or more for the edge of the display glass. The thermocompression molding process is applied to the manufacture of curved glass, and high hardness G5 graphite is used as the mold material to withstand the impact applied to the mold. G5 graphite has high hardness and strong brittleness, which makes tool wear and surface damage easy during machining. Therefore, the demand for diamond-coated tools with good mechanical properties is increasing in the G5 machining field. In this study, the optimal cutting conditions and machinability of a nanodiamond (NCD) coated ball end mill being developed by a tool manufacturer were analyzed and evaluated. For this purpose, the same test was performed on the microdiamond (MCD) coated ball end mill and compared together. In summary, the machinability of MCD and NCD coated tools showed better cutting performance at a cutting speed of 282 m/min, a feed rate of 1,400 mm/min, and a radial depth of cut of 0.08 to 0.1 mm.

Optimal Design of the Punch Shape for a Housing Lower (펀치 형상에 따른 Housing Lower 최적 공정 설계)

  • Park, S.J.;Park, M.C.;Kim, D.H.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.332-339
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    • 2015
  • In the current paper, a cold forging sequence was developed to manufacture a precisely cold forged H/Lower, which is used as the air back unit in commercial automobiles. The preform shape of the H/Lower influences the dimensional accuracy and stiffness of the final product. The shape factor (SF) ratio and shape of the tools are considered as the design parameters to achieve adequate backward extrusion height and maintain appropriate thickness variations. The optimal conditions of the design parameters were determined by using an artificial neural network (ANN). To experimentally verify the optimal preform and tool shapes, the experiments of the backward extrusion of the H/Lower were executed. The process design methodology proposed in the current paper, can provide a more systematic and economically feasible means for designing the preform and tool shapes for cold forging.

Optimization of Fermentation Conditions for the Manufacture of Wild Grape Wine (산머루주 제조를 위한 발효조건의 최적화)

  • Kim, Seong-Ho
    • Applied Biological Chemistry
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    • v.51 no.1
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    • pp.24-37
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    • 2008
  • Yeast with excellent ferment ability was isolated and selected from wild grape to manufacture wild grape wine. Wild grape wine by SMR-3 isolated from wild grape was better than other strains in quality, such as high alcohol content and low acidity, residual sugar, organic acid and fusel oil content. Fermentation condition was optimized to manufacture wild grape wine with response surface methodology using isolated SMR-3 as an alcohol fermentation strain. As a result of culture conditions, 10.61% of alcohol content was expected under the conditions of $21.91^{\circ}C$ fermenting temperature, $21.48^{\circ}brix$ of initial sugar content, and 14.65 day of fermentation time. Residual sugar content showed the lowest value at $24.48^{\circ}C$ fermentation temperature, $12.78^{\circ}brix$ of initial sugar content, and 9.02 day fermentation time. The highest level of sensory evaluation was found at $20.23^{\circ}C$ fermentation temperature, $25.30^{\circ}brix$ of initial sugar content, and 5.94 day fermentation time. Ethyl alcohol was the main alcohol component in wild grape wine and fusel oil in wild grape wine was hardly detected; thus, the quality of wild grape wine was considered excellent. The optimal fermentation conditions of wild grape wine was superimposed by deriving a regression equation for alcohol content, fusel oil, ethyl alcohol content, and overall palatability for each variable of wild grape wine. Hence, the optimal fermentation conditions are estimated to be: fermentation temperature $24{\sim}28^{\circ}C$, initial sugar content $20{\sim}24^{\circ}brix$, and fermenting time $12{\sim}14$ days.

A Study on Grinding Wheel Manufacture and Assessment for Application in Weaving Machine (방직산업용 연삭숫돌 제작 및 성능평가에 관한 연구)

  • Kim, Chang-Rok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.19-27
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    • 2011
  • A weaving machine for texture industry uses a lot of needles and the nib of these needles is necessary to be kept with sharp edge. The re-grinding of the needle by a special purpose of the grinding wheel can be selected for achieving this aim. This study focused on the manufacture and performance assessment the special grinding wheel. A forming mold for the grinding wheel was designed and a sintering process for furnace process control was established. Manufactured wheels were tested for determining suitable grade of the wheel. The selection of optimal grinding conditions was achieved by a response surface method and a genetic algorithm.

The Selection of the Optimal Condition of Plug using the Taguchi Method (다구찌기법을 이용한 플러그 최적가공조건 선정)

  • Kim, Nam-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.109-114
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    • 2011
  • Manufacturing process of plugs is firstly performed in the making of FRP yacht so it is an essential process for making original form. In the developed countries, it has been useful to manufacture structures of streamlined forms or complex forms, which have been difficult to manufacture due to limits of the traditional hand-made technology, by introducing 5-axis machining technology. In this study, the factors that affect most in the machining were found by using Taguchi Method in order to select the optimized machining conditions for 5-axis machines, and the ways to improve the surface roughness of machined products by applying those factors.

The Optimal Preform Design for Automotive Differential Bevel Gear (자동차용 차동 베벨기어의 최적 예비성형체 설계)

  • 김병민;김동환;정구섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.184-189
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    • 2004
  • In this paper, the warm forging process sequence has been determined to manufacture the warm forged product for the precision bevel gear used as the differential gear unit of a commercial automobile. The preform shape of bevel gear influences the dimensional accuracy and stiffness of final product. The aspect ratio and chamfer length are considered as design parameters to achieve adequate metal distribution in the finish forging operation. Then the optimal conditions of design parameters have been selected by artificial neural network (ANN). Finally, to verify the optimal preform shape, the experiments of the warm forging of the bevel gear have been executed. The proposed method can give more systematic and economically feasible means for designing the preform shape in metal forming process.