• Title/Summary/Keyword: Optimal filling conditions

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Influences of Injection Molding Conditions on the Birefringence of a Disk (사출성형 조건이 디스크의 복굴절에 미치는 영향)

  • Park M.G.;Lee D.H.;Lee H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.305-309
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    • 2005
  • A computer code was developed to simulate all three stages of the injection molding process ? filling, packing and cooling by finite element method. The constitutive equation used here was compressible Leonov model. The PVT relationship was assumed to follow the Tait equation. The flow-induced birefringence was related to the calculated flow stresses through the linear stress-optical law. Based on the simulation, the Taguchi method was used to investigate the influences of injection molding conditions on the birefringence of a center gate disk. In addition, the optimal processing conditions were selected to minimize the birefringence and the birefringence difference along the positions of the disk.

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A Study on Warpage of Bobbin Molded by Injection Molding Process (Bobb in 성형품의 변형에 관한 연구)

  • 김병곤;민병현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.811-814
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    • 2001
  • Warpage analysis of bobbin, molded by injection molding process was performed. Concerned with a mold design, cooling system was designed based on Taguchi method, the distance between cavity wall and cooling channel was most influent factor amongst four design variables like an inlet temperature of coolant, a coolant flow rate, a diameter of cooling channel, and the distance between cavity wall and cooling channel. Optimal packing processes to reduce the warpage of molded part was analyzed based on the response surface method by considering holding pressure. Their optimal processing conditions were 9.4 seconds, 5.3 seconds, 15.2 seconds, and 85MPa, respectively.

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Natural vibrations and hydroelastic stability of laminated composite circular cylindrical shells

  • Bochkareva, Sergey A.;Lekomtsev, Sergey V.
    • Structural Engineering and Mechanics
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    • v.81 no.6
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    • pp.769-780
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    • 2022
  • This paper studies the dynamic behavior of laminated composite circular cylindrical shells interacting with a fluid. The mathematical formulation of the dynamic problem for an elastic body is developed based on the variational principle of virtual displacements and the relations of linear elasticity theory. The behavior of an ideal compressible fluid is described by the potential theory, the equations of which together with boundary conditions are transformed to a weak form. The hydrodynamic pressure exerted by the fluid on the internal surface of the shell is calculated according to the linearized Bernoulli equation. The numerical implementation of the mathematical formulation has been done using the semi-analytical finite element method. The influence of the ply angle and lay-up configurations of laminated composites on the natural vibration frequencies and the hydroelastic stability boundary have been analyzed for shells with different geometrical dimensions and under different kinematic boundary conditions set at their edges. It has been found that the optimal value of the ply angle depends on the level of filling of the shell with a fluid. The obtained results support the view that by choosing the optimal configuration of the layered composite material it is possible to change upwards or downwards the frequency and mode shape, as well as the critical velocity for stability loss over a wide range.

Hot Forging Analysis of Rotor Grip with Titanium Alloy for Unmanned Helicopter (무인헬기용 티타늄 합금 로터 그립의 열간성형해석)

  • Lee, Seong-Chul;Kong, Jae-Hyun;Hur, Kwan-Do
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.96-103
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    • 2011
  • Rotor grip is used as a component of rotor system in unmanned helicopter. Instead of usual machining, hot forging process has been considered to improve its proof stress against repeated loading conditions and crash in the farm-field. Die design and forming analysis have been performed according to the conditions such as billet volume, flash, cavity filling, and the distribution of damage during the forming by using FE analysis. In the results of analysis, the possibility of structural failure in the model has not been found because its maximum effective stress is much lower than yield strength of the titanium alloy. In the forging die design, flash has been allowed because of low production in the industrial field. Preform design was studied by using FE-analysis, and its optimal dimension was obtained in the hot forging of rotor grip with titanium alloy.

A Study on Optimal Solution of Short Shot Using Fuzzy Logic Based Neural Network(FNN) (퍼지-신경망을 이용한 미성형 사출제품의 최적해결에 관한 연구)

  • Kang, Seong-Nam;Huh, Yong-Jeong;Cho, Hyun-Chan
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.83-86
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    • 2001
  • In injection molding, short shot is one of the frequent and fatal defects. Experts of injection molding usually adjust process conditions such as injection time, mold temperature, and melt temperature because it is the most economic way in time and cost. However it is a difficult task to find appropriate process conditions for troubleshooting of short shot as injection molding process is a highly nonlinear system and process conditions are coupled. In this paper, a fuzzy neural network(FNN) has been applied to injection molding process to shorten troubleshooting time of short shot. Based on melt temperature and fill time, a reasonable initial mold temperature is recommended by the FNN, and then the mold temperature is inputted to injection molding process. Depending on injection molding result, specifically the insufficient quantity of an injection molded part, an appropriate mold temperature is recommend repeatedly through the FNN.

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Evaluation of the Filling Sodium States Inside the Fuel rod of Sodium-Cooled Fast Reactor by Optimized Spatial Resolution in Medical Digital Radiographic Images (의료용 디지털방사선영상의 공간분해능 최적화에 의한 소듐냉각고속로 연료봉 내부의 소듐 충전상태 평가)

  • Seoung, Youl-Hun
    • Journal of the Korean Society of Radiology
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    • v.10 no.2
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    • pp.117-124
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    • 2016
  • The purpose of this study was tried to evaluate the filling sodium states inside the fuel rod of sodium-cooled fast reactor by digital medical X-ray. We used the diagnostic X-ray generators in digital radiography (DR). This study have found the optimal conditions by changing the effective focal spot size of X-ray tube and post-processing of the DR method with a tungsten edge plate in order to ensure excellent sharpness At this time, the sharpness and resolution were evaluated using the MTF (modulation transfer function). As a result, this study obtained a spatial resolution of 3.871 lp/mm (0.1 MTF), 3.290 lp/mm (0.5 MTF) when implemented the contrast strengthen post-processing in small focal spot. In this research, the result is able to evaluate the level of sodium inside the fuel rod by using the diagnostic X-ray generators in medical digital radiographic images.

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E) (CAE을 이용한 주조방안설계 : 자동차용 부품(오일팬_BR2E))

  • Kwon, Hong-kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.1
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    • pp.35-40
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    • 2017
  • A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

Mechanical Properties of Filling Materials for Bored Pile in Rock (암반매입말뚝을 위한 주면고정액의 역학적 특성)

  • Moon, Kyoungtae;Park, Sangyeol;Shin, Mingun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.37 no.4
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    • pp.637-645
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    • 2017
  • Jeju Island is composed of irregular volcanic rock layers formed by several volcanic activities. Since structure such as the offshore wind turbine has to support considerably large over turning moment due to long distance from foundation to load point and relatively large horizontal load. Pile foundations are needed to economically support such structure even in the case of rock layer. Therefore, in this study, mechanical performances are estimated by mixing ratio of water, cement, and sand to figure out optimal mixing ration of filling material for pile penetrated to rocky layers, and outcomes of this study are compared and analyzed with results of other researches. In the same conditions, mechanical performances of the mortar (S/(S+C)=20~40%) are better than those of cement paste and soil cement. On the basis of major outcome of this study, appropriate range of mixing and a strengthening model are suggested.

Effect of High Temperature on Grain Characteristics and Quality during the Grain Filling Period

  • Chuloh Cho;Han-yong Jeong;Jinhee Park;Yurim Kim;Myoung-Goo Choi;Changhyun Choi;Chon-Sik Kang;Ki-Chang Jang;Jiyoung Shon
    • Proceedings of the Korean Society of Crop Science Conference
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    • 2023.04a
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    • pp.51-51
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    • 2023
  • Global warming has significant effects on the growth and development of wheat and can cause a reduction in grain yield and quality. Grain quality is a major factor determining the end-use quality of flour and a reduction in quality can result economic losses. Therefore, it is necessary to study the physiological characteristic of wheat to understand its response to temperature elevation, which can aid in the development of strategies to mitigate the negative effects of high temperature and sustain wheat production. This study investigated the effects of elevated temperature on grain characteristics and quality during the grain filling period of two Korean bread wheat cultivars Baekkang and Jokyoung. These two bread wheat cultivars were subjected to an increasing temperature conditions regime; T0 (control), T1 (T0+1℃), T2 (T0+2℃) and T3 (T0+3℃). The results showed that high temperature, particularly in T3 condition, caused a significant decrease in the number of grains per spike and grain yield compared to the T0 condition. The physical properties, such as grain weight and hardness, as well as chemical properties, such as starch, protein, gluten content and SDSS, which affect the quality of wheat, were changed by high temperature during the grain filling period. The grain weight and hardness increased, while the grain size not affected by high temperature. On the other hand, amylose content decreased, whereas protein, gluten content and SDSS increased in T3 condition. In this study, high temperature within 3℃ of the optimal growth temperature of wheat, quantity properties decreased while quality-related prosperities increased. To better understand the how this affects the grain's morphology and quality, further molecular and physiological studies are necessary.

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Growth and Quality Characteristics in Response to Elevated Temperature during the Growing Season of Korean Bread Wheat

  • Chuloh Cho;Han-Yong Jeong;Yulim Kim;Jinhee Park;Chon-Sik Kang;Jong-Min Ko;Ji-Young Shon
    • Proceedings of the Korean Society of Crop Science Conference
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    • 2022.10a
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    • pp.124-124
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    • 2022
  • Wheat (Triticum aestivum L.) is the major staple foods and is in increasing demand in the world. The elevated temperature due to changes in climate and environmental conditions is a major factor affecting wheat development and grain quality. The optimal temperature range for winter wheat is between 15~25℃, it is necessary to study the physiological characteristic of wheat according to the elevated temperature. This study presents the effect of elevated temperature on the yield and quality of two Korean bread wheat (Baekkang and Jokyoung) in a temperature gradient tunnel (TGT). Two bread wheat cultivars were grown in TGT at four different temperature conditions, i.e. TO control (near ambient temperature), T1 control+1℃, T2 control+2℃, T3 control+3℃. The period from sowing to heading stage has accelerated, while the growth properties including culm length, spike length and number of spike, have not changed by elevated temperature. On the contrary, the number of grains per spike and grain yield was reduced under T3 condition compared with that of control condition. In addition, the. The grain filling rate and grain maturity also accelerated by elevated temperature (T3). The elevating temperature has led to increasing protein and gluten contents, whereas causing reduction of total starch contents. These results are consistent with reduced expression of starch synthesis genes and increased gliadin synthesis or gluten metabolism genes during late grain filling period. Taken together, our results suggest that the elevated temperature (T3) leads to reduction in grain yield regulating number of grains/spike, whereas increasing the gluten content by regulating the expression of starch and gliadin-related genes or gluten metabolism process genes expression. Our results should be provide a useful physiological information for the heat stress response of wheat.

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