• 한국결정성장학회지
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• 제31권6호
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• pp.258-263
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• 2021

ZnO 바리스터는 다결정구조를 가지는 반도체 소자로 결정립과 입계의 미세구조 제어를 통해 비선형적인 전류/전압 특성을 가지기 때문에 서지(surge)전압으로부터 회로를 보호하는 역할을 한다. 이러한 ZnO 바리스터에서 원하는 전기적 물성을 얻기 위해서는 소결 공정에서 미세구조의 제어가 중요하다. 따라서 소결 공정에서 중요한 변수들과 소결체의 전기적 물성인 유전율로 구성된 데이터셋을 정의한 후 실험계획법 기반으로 데이터를 수집했다. 수집된 실험데이터셋을 기계학습 알고리즘에 학습하여 메타모델을 개발했고, 개발된 메타모델에 수치기반 최적화 알고리즘인 HMA(Hybrid Metaheuristic Algorithm)를 적용하여 최대 유전율을 가질 수 있는 공정조건을 도출했다. 이러한 메타모델 기반의 최적화를 다변수 시스템인 세라믹공정에 적용한다면 최소한의 실험만으로 최적 공정조건 탐색이 가능할 것으로 판단된다.

• 신재생에너지
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• 제20권2호
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• pp.71-81
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• 2024

In this study, the electrochemical properties of garnet-structured all-solid-state battery electrolytes (Li_6.4La₃Zr_1.4Ta_0.6O₁₂, hereafter LLZTO) were assessed by altering the calcination temperature, while maintaining a consistent sintering duration. Among the various heat treatment conditions employed for sample fabrication, the '700_1100' condition, denoting a calcination temperature of 700℃ and a sintering temperature of 1100℃, resulted in the most exceptional ionic conductivity of 4.89 × 10^-4 S/cm and a relative density of 88.72% for the LLZTO material. This is attributed to the low calcination temperature of 700℃, leading to reduced grain size and enhanced cohesiveness, thus resulting in a higher sintered density. In addition, a microstructure similar to the typical sintering characteristics observed in Spark Plasma Sintering (SPS) methods was identified in the SEM analysis results under the '700_1100' condition. Consequently, the '700_1100' heat treatment condition was deemed to optimal choice for enhancing ionic conductivity.

• 한국결정성장학회지
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• 제7권4호
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• pp.619-625
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• 1997

$Si_3N_4$에 2 wt% $Al_2O_3$와 6 wt% $Y_2O_3$을 첨가한 분말을 가스압소결 방법으로 시편을 제조하였다. 이때 소결시 조건(온도, 압력, 시간) 변화에 대한 기계적 특성 변화를 비교하였다. 이때 나타난 결과에 의하면 $1900^{\circ}C$, 3 MPa에서 1시간 동안 유지시켰을 때 최적의 조건을 갖는다는 것을 보여주었다. 이는 온도를 높여 주거나 유지 시간을 길게 하였을 때 입자 조대화에 의해 기계적 특성이 떨어지는 것을 볼 수 있었다. 그러나 압력을 증가시킬 때에는 미세한 조직을 가지므로 기계적 특성은 좋아짐을 나타내지만 파괴 인성이 떨어지는 것을 볼 수 있었다. 이로 인해 소결시 최적의 조건을 찾는 것이 중요함을 알 수 있었다.

• 한국분말재료학회지
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• 제24권3호
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• pp.223-228
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• 2017

Nanopowders provide better details for micro features and surface finish in powder injection molding processes. However, the small size of such powders induces processing challenges, such as low solid loading, high feedstock viscosity, difficulty in debinding, and distinctive sintering behavior. Therefore, the optimization of process conditions for nanopowder injection molding is essential, and it should be carefully performed. In this study, the powder injection molding process for Fe nanopowder has been optimized. The feedstock has been formulated using commercially available Fe nanopowder and a wax-based binder system. The optimal solid loading has been determined from the critical solid loading, measured by a torque rheometer. The homogeneously mixed feedstock is injected as a cylindrical green body, and solvent and thermal debinding conditions are determined by observing the weight change of the sample. The influence of the sintering temperature and holding time on the density has also been investigated. Thereafter, the Vickers hardness and grain size of the sintered samples have been measured to optimize the sintering conditions.

• Applied Science and Convergence Technology
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• 제24권6호
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• pp.224-227
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• 2015

Ferroelectric $Pb_2(Sc,Nb)O_6$ were prepared under two different sintering conditions using the oxide mixing method and the electrical properties were measured. The sintering conditions were $1350^{\circ}C$ for 25 minutes and $1400^{\circ}C$ for 20 minutes. EDX spectroscopy and XRD were used to determine the crystalline characteristic of the $Pb_2(Sc,Nb)O_6$ compositions Pyrochlore phase showed about 2% in all $Pb_2(Sc,Nb)O_6$ specimens. It expands the growth of crystals in samples sintered at $1400^{\circ}C$ than $1350^{\circ}C$, but all samples were the optimal crystallization. The temperature and frequency dependence of the complex dielectric constant and admittance were measured to analyze the electrical properties. The high dielectric constant of the specimens reflects the good stoichiometry and crystallization. The maximum value of the dielectric constant in the two specimens treated with sintering at $1350^{\circ}C$ and $1400^{\circ}C$ were more than 27,000, and the dielectric loss at room temperature is smaller than 0.05. The maximum dielectric constant decreased with increasing frequency, the transition temperature also increased in $Pb_2(Sc,Nb)O_6$ compositions. The admittance and susceptance values reach a peak at all temperatures, and the magnitude of the peak increases with increasing measuring temperature. Strong frequency dependent of maximum admittance, susceptance, dielectric constant and dielectric loss were observed.

• 한국분말재료학회지
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• 제11권5호
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• pp.399-411
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• 2004

Crack generation during die compaction and distortion during sintering have been critical problems for the conventional pressing and sintering process. Until now, trial and error approach with engineers' industrial experiences has been only solution to protect the crack generation and distortion. However, with complexity in shape and process it is very difficult to design process conditions without CAE analysis. We developed the exclusive CAE software (PMsolver/Compaction) for die compaction process. The accuracy of PMsolver is verified by comparing the finite element simulation results with experimental results. The simplified procedures to find material properties are proposed and verified with iron based powder and tungsten carbide powder. Based on the accurate simulation result by PMsolver, the optimal process conditions are designed to get uniform density distribution in a powder compact after die compaction process by using a derivative based optimization scheme. In addition, the effect of non-uniform density distribution in a powder compact on distortion during sintering is shown in case of the fabrication of tungsten carbide insert.

• 한국세라믹학회지
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• 제55권1호
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• pp.36-43
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• 2018

The physical and chemical analyses of mineral waste such as moisture content, water absorption, freezing-thawing resisting sexual, chemical composition and crystal structure were investigated. In the technological process of crushing, screening, molding, drying, preheating, sintering and cooling, many parameters were changed to eliminate the influence of freeze thaw stability and the ball billets were processed into slate ceramsites eventually. Adopting orthogonal experiment and range analysis, the optimal technology parameters were confirmed as preheating temperature of $300^{\circ}C$ for 25 minutes and sintering temperature of $1230^{\circ}C$ for 20 minutes. Slate wastes in Shangri-la could foam and expand without any additive. The ultra-light ceramsite could be directly used as building aggregate, since the analysis results of its leaching toxicity were eligible. Besides, effects of sintering temperature on physical property and crystal phase were also explored in this study.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 1990년도 추계학술대회 논문집
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• pp.31-35
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• 1990

In the ($Bi_{1-x}Pb_{x}$)$_2$$Sr_2$$Ca_2$$Cu_{3.6}$$O_{y}$ (x=0∼0.5) superconductors, DTA and XRD-pattern analyses were performed to obviousely define optimal calcining and sintering temperature. And, understanding behaviors of High-Tc phase with preparation condition of superconductors, that is, calcining and sintering temperature, sintering time, and variation of Pb contents, in order to make single phase of superconductor, microstructure and its composition were analyzed with SEM, XRD, and EDAX. continuously, the cause of phase transition was define with synthetically studying mutural relation between measured electrical resistivity and current density. Also, in order to design enhancement of critical current density, Jc required for realization, samples varied with pressing condition were made, and measured its, Jc.

• 한국전기전자재료학회논문지
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• 제29권6호
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• pp.332-336
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• 2016

In this study, in order to develop the composition ceramics for ultrasonic sensor with high $d_{33}*g_{33}$, $Pb_{1-3x/2}Bix(Mg_{1/2}W_{1/2})_{0.03}(Ni_{1/3}Nb_{2/3})_{0.09}(Zr_{0.5}Ti_{0.5})_{0.88}O_3$(PMW-PNN-PZT) system ceramics were prepared using CuO as sintering aids. And then, their microstructure, piezoelectric and dielectric characteristics were systemetically investigated with bismuth substitution. The PMW-PNN-PZT ceramic specimens could be sintered at sintering temperature of $940^{\circ}C$ by adding sintering aids. At x=0.015 specimen, the density, electromechanical coupling factor($k_p$), dielectric constant, piezoelectric constant($d_{33}$) and piezoelectric figure of merit($d_{33}*g_{33}$) indicated the optimal properties of $7.90g/cm^3$, 0.67, 2,511, 628 pC/N, and $17.7pm^2/N$, respectively, for duplex ultrasonic sensor application.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2005년도 하계학술대회 논문집 Vol.6
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• pp.305-306
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• 2005

In this paper, in order to develop Pb-free piezoelectric ceramics, $(Li_{0.04}Na_{0.44}K_{0.52})(Nb_{0.86}Ta_{0.10}Sb_{0.04})O_3$ ceramics were fabricated with the variation of calcination temperature and sintering temperature. Specimens couldn't be sintered below $111^{\circ}C$ and showed the largest density at calcination temperature of $800^{\circ}C$. Specimens manufactured with the variation of calcination temperature showed pseudo-tetragonal phase, and showed the optimal values of kp=0.45, ${\varepsilon}r$=1336 and $d_{33}$=254 at calcination temperature of $800^{\circ}C$ and sintering temperature of $1110^{\circ}C$.