• 제목/요약/키워드: Optimal Sintering

검색결과 132건 처리시간 0.027초

SLS 공정에서 최적 공정 조건 도출을 위한 실험적 연구 (An Experimental Study for Drawing of Optimal Process Condition in the SLS Process)

  • 배성우;유성연;김동수
    • 한국생산제조학회지
    • /
    • 제21권3호
    • /
    • pp.516-524
    • /
    • 2012
  • Selective Laser Sintering(SLS) system consists of various element technologies. Main components of the system include a position control system, a speed control system of the roller, and nitrogen atmosphere furtherance for the powdered sintering. Other systems which make the core of the SLS system are build room and the feed room for powder epitaxial, a temperature control system, and a scan path generator for the laser. The powder material for laser sintering is necessary to produce prototypes in Solid Freeform Fabrication(SFF) based on SLS process. This powder material is sintered in powder room using $CO_2$ laser after spreading evenly using roller to reproduce mold via SFF. This study addresses an SFF system by using the SLS process which applies single laser system to enable manufacturing of 3D shape. And to evaluate applicability of the single laser system, experiments were conducted with optimal fabricating process.

저온소결 PMN-PNN-PZT세라믹스의 소결온도에 따른 미세구조 및 강유전특성 (Microstructure and Ferroelectric Properties of Low Temperature Sintering PMN-PNN-PZT Ceramics with Sintering Temperature)

  • 류주현;이현석;이상호
    • 한국전기전자재료학회논문지
    • /
    • 제19권12호
    • /
    • pp.1118-1122
    • /
    • 2006
  • In this study, in order to develop the low temperature sintering multilayer piezoelectric actuator, PMN-PNN-PZT system ceramics were manufactured and their microstructure, ferroelectric and piezoelectric properties were investigated. By increasing sintering temperature, remanent polarization$(P_r)$ was increased due to the increase of sinterability and grain size. However, coercive $field(E_c)$ showed an opposite tendency to remanent polarization owing to the feasibility of domain wall motion. At the sintering temperature of $900^{\circ}C$, dielectric $constant({\varepsilon}_r)$, electromechanical coupling $factor(k_p)$, piezoelectric $constant(d_{33})$ and mechanical quality $factor(Q_m)$ showed the optimal value of 1095, 0.60, 363 and 1055, respectively, for multilayer piezoelectric actuator application.

In-Situ 측정에 의한 나노 Cu 분말의 소결 공정 시 치밀화 거동 (In-Situ Measurement of Densification Behavior of Nano Cu Powders during Sintering)

  • 윤승채;복천희;곽은정;이창규;김형섭
    • 소성∙가공
    • /
    • 제16권3호
    • /
    • pp.210-214
    • /
    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy via compaction and sintering. In the study, densification behavior of nano Cu powders during pressureless sintering was investigated using an in-situ optical dilatometer technique. The initial heating and steady temperature stages during the sintering of nano Cu powder compacts were observed. At the initial heating stage, the powder compact has many porosities and full densification needs high temperature and/or high pressure sintering. In the experimental analysis, changes in geometry and density were measured and discussed for optimal consolidation and densification by the in-situ optical dilatometer.

쾌속 금형 제작을 위한 텅스텐 카바이드와 코발트 혼합물의 선택적 레이저 소결 실험 (Experiments on Selective Laser Sintering of WC-Co Mixture for Rapid Metal Tooling)

  • 김광희;조셉비만
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제26권6호
    • /
    • pp.661-669
    • /
    • 2002
  • Rapid tooling technique enables us to make dies and molds that produce prototype parts with the correct material at a substantially reduced cost and time. In this study, experiments on selective laser sintering of tungsten carbide-cobalt mixture were carried out to find optimal sintering conditions that will be applied to rapid metal tooling. The experiments were carried out within an air, an argon and a nitrogen atmosphere. Coupons of single layer were sintered at various laser powers, scanning speeds and scan spacings. Very severe oxidation took place within an air atmosphere. The oxidation is reduced significantly within an argon and a nitrogen atmosphere. The thickness of the sintered coupons is increased as the energy density, the laser energy Per unit scanned area, is increased. Several multi-layer sintering experiments were also carried out.

Li4SiO4 slurry conditions and sintering temperature for fabricating Li4SiO4 pebbles as tritium breeders for nuclear-fusion reactors

  • Young Ah Park;Ji Won Yoo;Yi-Hyun Park;Young Soo Yoon
    • Nuclear Engineering and Technology
    • /
    • 제55권8호
    • /
    • pp.2966-2976
    • /
    • 2023
  • A tritium breeder is a lithium-based material capable of producing tritium. Many researchers designing nuclear-fusion energy are studying tritium production using pebbles, which are solid-type breeders. The sphericity and size of the pebbles are critical in obtaining pebbles with good tritium-breeding efficiency. Furthermore, tritium-release efficiency can be increased by using pebbles with appropriate porosities. Promising raw materials for tritium-breeding materials include Li4SiO4 and Li2TiO3. Li4SiO4 has a higher lithium density than Li2TiO3 and exhibits excellent tritium-breeding efficiency. However, it has the disadvantage of being easily decomposed during the Li4SiO4-green-pebble sintering process because of its low structural stability at high temperatures and high lithium density. In this study, we attempted to determine the optimal conditions for manufacturing Li4SiO4 pebbles using the droplet-freeze-drying method. The optimal Li4SiO4 slurry conditions and sintering temperatures were determined. The optimal Li4SiO4 slurry-fabrication conditions were 3 wt% polyvinyl alcohol and 75 wt% Li4SiO4 based on the deionized-water weight content. The sintering temperature at which Li4SiO4 did not decompose and exhibited the optimum porosity of 10.8% was 900 ℃.

소결온도에 따른 PMN-PNN-PZT 세라믹스의 압전 및 유전 특성 (Piezoelectric and Dielectric Properties of PMN-PNN-PZT with the Sintering Temperature)

  • 이유형;류주현;이상호;윤현상;류성림
    • 한국전기전자재료학회:학술대회논문집
    • /
    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
    • /
    • pp.290-291
    • /
    • 2007
  • In this study, in order to develop low temperature sintering ceramics for multilayer piezoelectric actuator, sensers, transducers, PMN-PNN-PZT ceramics were manufacrtured with the sintering temperature, and their piezoelectric and dielectric properties were investigated. At the composition ceramics sintered at $900^{\circ}C$, desity, dielectric constant$({\varepsilon}_r)$, electromechanical coupling factor(kp), piezoelectric constant$(d_{33})$ and mechanical quality factor(Qm) showed the optimal value of $7.86g/cm^3$, 1417, 0.634, 410pC/N and 1138, respectively.

  • PDF

${\CO_2}$ 레이저에 의한 선택적 소결법 (Selective Laser Sintering by ${\CO_2}$ Laser)

  • 전병철;김재도
    • 한국정밀공학회지
    • /
    • 제15권7호
    • /
    • pp.18-25
    • /
    • 1998
  • A prototyping process based on the technique of selective ${\CO_2}$ laser sintering has been carried out using bronze powder. The integration of a ${\CO_2}$ laser and a working table to create the opto-mechanical system has been constructed for making the multi-layer sintering. Three dimensional rapid prototyping process which has used the 40W ${\CO_2}$ laser and bronze powder has been investigated experimentally The optimal scanning method has been found to minimize the deflection and distortion by using the thermal strain method which the laser scans in the x and v directions repeatedly. The method of spreading powder has been improved by using the rubber knife of which the flexibility causes less wave of spreading powder.

  • PDF

Aluminium Titanate Sintering Study Aimed at Rational Design of Microstructure for Optimal Thermal Shock Characteristics

  • Alecu, Ioan D.;Stead, Rodney J.
    • The Korean Journal of Ceramics
    • /
    • 제5권1호
    • /
    • pp.78-81
    • /
    • 1999
  • Aluminium titanate is highly anisotropic in thermal expansion. As a result, thermal stresses build up in the material and intergranular cracks can develop. Both the outstanding thermal shock resistance and the low mechanical strength of aluminium titanate ceramics are a result of intergranular microcracking. The authors have previously identified a possibility of remarkably increasing fracture toughness of aluminium titanate without excessive penalty on strength. The paper shows that sintered density and porosity measurements can be used for optimizing the sintering and microstructure of aluminium titanate for an ideal balance between toughness and strength and, hence, the best thermal shock resistance.

  • PDF

소성 조건과 Zr/Ti 몰비에 따른 졸겔 $Pb(Zr_{1-x}Ti_x)O_3$ 박막의 구조 및 강유전 특성 (Structural and ferroelectric characteristics of sol-gel $Pb(Zr_{1-x}Ti_x)O_3$ thin films according to the sintering conditions and Zr/Ti mol%)

  • 김준한;윤현상;박정흠;장낙원;박창엽
    • E2M - 전기 전자와 첨단 소재
    • /
    • 제9권8호
    • /
    • pp.836-850
    • /
    • 1996
  • In this study, we have analyzed structural analysis and measured ferroelectric characteristics of PZT thin films prepared by sol gel process with different sintering conditions and different Zr/Ti mot%. When the Zr mot% of PZT thin film was increased, it was found that the remanent. polarization and coercive field were decreased and increased, respectively. Also, the maxium dielectric constant of PZT(50/50) thin film was 786.8. We got double hysteresis(anti-fcrroelectric) curve from PbZrO$_{3}$ thin film. As heating rate goes up, pyrochlore phase of PZT thin film was decreased and dielectric and ferroelectric characteristics were improved. As a result of variation of sintering temperature and time 500.deg. C-800.deg. C and 5 sec.-8 hours, respectively, we got optimal sintering temperature and time. The optimium sintering temperature and time of conventional furnace method and rapid thermal processing method were 650.deg. C-700.deg. C for 30-60 minutes and 700.deg. C/20 seconds-2 minutes, respectively.

  • PDF

소결온도 변화에 따른 (Ba0.85Ca0.15)(Ti0.9Zr0.1)O3 세라믹스의 유전 및 압전 특성 (Dielectric and Piezoelectric Properties of (Ba0.85Ca0.15)(Ti0.9Zr0.1)O3 Ceramics as a Function of Sintering Temperature)

  • 이갑수;류주현
    • 한국전기전자재료학회논문지
    • /
    • 제27권1호
    • /
    • pp.22-26
    • /
    • 2014
  • $(Ba_{0.85}Ca_{0.15})(Ti_{0.9}Zr_{0.1})O_3$ + 0.04 wt% $CeO_2$ lead-free ceramics were prepared by conventional oxide-mixed method and the effect of sintering temperature on microstructure, dielectric and piezoelectric properties were investigated. Improved piezoelectric properties have been observed at $1,400^{\circ}C$ sintering temperature which show the optimal electrical properties, $k_p{\sim}0.412$, $d_{33}{\sim}316pC/N$, $Q_m{\sim}144$, ${\varepsilon}_r{\sim}3,345$ and $T_c{\sim}85^{\circ}C$. These results show that the sintering temperature plays an important role in piezoelectric properties.