• Title/Summary/Keyword: Optic ferrule

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A study on the chucking alignment error analysis in coaxial grinding of ferrule (페룰 동축연삭시 척킹 오차 해석)

  • 김동길;김영태;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.9-14
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    • 2002
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle hales which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center pins alone do not affect the rotation accuracy of ferrule. The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle in the case of a fixed alignment errors

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A study on the chucking system in coaxial grinding of ferrule (페룰 동축 연삭시 척킹 시스템에 관한 연구)

  • Kim, Dong-Kil;Lee, Sang-Jo;Ahn, Geon-Jun;Kwak, Chol-Hun
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.987-991
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    • 2003
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications, the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin, pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule center is investigated in the case where cone-shaped center pins and round circle holes which make contact with each other near the edge of the holes, using homeogenous coordinate transformation and numerical analysis. The obtained results are as follows: The alignment errors between center holes cause a sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers increase in proportion to the center pin angle. The relationship between center pins displacement in coaxial grinding and grinding accuracy was explained.

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A Study on the Chucking of Ferrule using Cone-type Centers and Ball-type Centers in Co-Axial Grinding - Chucking Error Analysis (원추형 센터와 볼형 센터를 이용한 페룰 동축 연삭시 척킹에 관한 연구-척킹 오차 해석)

  • 김동길;박성준;김영태;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.40-49
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    • 2003
  • Ferrule is widely used as fiber optic connecters. In fiber-optic communications. the shape accuracy such as coaxiality and cylindricity of ferrule affects insertion loss. When coaxial grinding of ferrule supported by two pin. pin alignment and chucking accuracy are very important. In this research, the kinematic behavior of the ferrule centers are investigated in the case where the ferrule is chucked with the cone-shaped center pins and bail centers, With homogeneous coordinate transformation and numerical analysis, the obtained results are as follows: In the case of cone-type center, the alignment errors between center pins alone do not affect the rotation accuracy of ferrule. The alignment errors between center holes cause sinusoidal displacement of ferrule. And the maximum displacement of ferrule centers is proportional to the center pin angle. In the case of ball-type center, the displacements of ferrule centers has similar pattern as cone-type center, and the alignment errors art proportional to ball diameters.

Structural Optimization and Performance Evaluation of Ultra Precision Co-axial Ferrule Grinding Machining System (초미세 고기능 동축가공 연삭 시스템의 구조 최적화 및 특성 평가)

  • Ahn K.J.;Lee H.J.;Kim G.J.;Kim G.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.559-560
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    • 2006
  • Fiber optic connector, ferrule, is a device to connect and align fiber optics cable on fiber-optic communication system. In general $ZrO_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. For the precision grinding machining, it is very important that structure of co-axial ferrule grinding system is optimized. In this paper, Structural analysis was performed to analyze bed and frame structure of co-axial grinding machine. Deformation and modal analysis for natural frequency was performed using ANSYS design space program to analyze structural characteristics. New improved model of bed and frame structure was proposed based on initial basic model. Therefore, we estimated the structural characteristics precision co-axial grinding machining system.

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Finite Element Analysis of Grinding Stress for Fiber Optic Connector(Ceramic Ferrule) (유한요소법을 이용한 광통신용 페룰($ZrO_2$)의 연삭거동에 관한 해석적 연구)

  • Bae, K.S.;Suh, C.M.;Jung, K.S.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1064-1069
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    • 2004
  • Ceramic ferrules which are major parts of the fiber optic connectors are requiring high precisions in grinding. After grinding, it is the problem that subsurface damages cannot be removed. The objective of this study was to analyze the grinding force and the associated stress generated in a ceramic ferrule during cylindrically external griding using finite element analysis(FEA). A two-dimensional finite element model was constructed with the grinding parameters and the mechanical properties of the ferrule as input variables. The size of the geometric model was the same with ceramic ferrule. The experimental results are investigated by SEM photograph and compared with the results from FEM. The result of FEA showed a good agreement with that of experiment.

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Development of Dressing System for Co-axial Grinding Machine of Ferrule (동축 가공기용 드레싱 장치 개발)

  • 이석우;최헌종;안건준;최동열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.70-73
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    • 2002
  • Using zirconium ceramics makes the ferrule, which is the part of optical communications. The quality of optical communications is directly affected by the concentricity of the optic ferrule. The products of optic ferrule should be meet the following general conditions which are the outer diameter of 2.5mm and the inner diameter of 0.125mm, and high quality conditions which are the concentricity of 0.1~$0.3\mu\textrm{m}$, the form accuracy of $0.2\mu\textrm{m}$, the roundness and the cylindricity of $0.1\mu\textrm{m}$ and the surface roughness of 10nm. Generally, the diamond wheel is used for the high efficiency and precision grinding of the materials. It is good for keeping the shape as it has little wear. Because of the loading phenomena, however, it is difficult to keep the fresh surface of the wheel. In grinding process, grinding fragments resemble fine powders rather than chips. It can easily get attached to the wheel surface and thus cause a loading. The loading takes place, in which the impurities stick to the wheel surface, and the grinding characteristics of wheel is deteriorated. To prevent all of these, a suitable dressing method should be used for the wheel. In this research, the dressing system fur co-axial grinding machine was designed and produced for the machining of ferrule, which is a high performance part. The performance of the developed dressing system was evaluated by measuring the form accuracy of ferrule, which is machined by the dressed wheel in developed dressing system.

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A Study on Characteristic Analysis of Ferrule Co-axial Grinding Machine (페룰 연삭기의 안정성평가를 위한 특성해석)

  • Hwang J.H.;Ka C.S.;Chung I.Y.;Ahn Charles
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.96-99
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    • 2005
  • Fiber optic connector, ferrule, is a device to connect and align fiber optics cable on fiber-optic communication system. In this paper, Structural analysis was performed to analyze bed and frame structure of co-axial grinding machine. Deformation and modal analysis for natural frequency was performed using ANSYS Designspace program to analyze structural characteristics. New improved model of bed and frame structure was proposed based on initial basic model.

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The Optimal Design of POF Optical Connector for Medical Image Transmission System (의료영상전송시스템을 위한 POF 광커넥터의 최적 설계)

  • Cheon, Min-Woo;Cho, Kyung-Jae;Park, Yong-Pil
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.12
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    • pp.978-982
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    • 2010
  • For mass information transfer, the optical communication using optic fiber has been widely used. Especially, in the field of medical image, the large data is digitalized based on the standard image and it is used for telemedicine with this method. Therefore, to transfer the large amount of data fast and effectively POF (Plastic Optical Fiber) can be used and the development of optic connector for connection between POFs is very important. In this study, for stable optical coupling of POF optic fiber Ferrule and Sleeve were designed and produced by considering the bond stability and the insertion loss according to the physical contact and roughness profile was evaluated. As a result of examining the insertion loss by physical contact method of two optic fibers, it showed the loss was about 1.895dB. According to the results from studying the condition of grinding section for POF mass production, the mass production condition was established as POF profile roughness of 6nm and the loss of 0.2dB or lower by controlling the film size and time step by step.

THE STUDY ON THE MANUFACTURE CERAMIC FERRULE AND SLEEVE FOR OPTICAL CONNECTOR (OPTICAL CONNECTOR 용 CERAMIC FERRULE 및 SLEEVE 제조에 관한 연구)

  • Cho, S.H.;Kang, S.I.;Son, S.K.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1993.05a
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    • pp.6-10
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    • 1993
  • OPTIC COMMUNICATION MIDDLE EMPLOYS LIGHT AS A MEDIUM OF COMMUNICATION IS WIDELY USED AS MANY MIDDLE DISTANCE COMMUNICATION BECAUSE IT HAS MERITS OF LOW LOSS, WIDE OPTIC RANGE AND LARGE CAPACITATIZATION AND IS APPLIED TO OPTICAL UTILIZER NETWORK. LAN(LOCAL AREA NETWORK) FOR GREAT UTILIZER GROUPS. SO IN OPTICAL COMMUNICATION, THIS STUDY IS FOCUSED ON THE INVESTIGATION AND DEVELOPMENT OF A CERAMIC SWITCH CONNECTING WITH OPTICAL FIBERS. THE USED MATERIAL AS A CERAMIC SWITCH WAS A PARTIALLY STABILIZED ZIRCONIA WHICH IS USED AS A COMPOSITION MATERIALS PRECISION FORMING AND SINTERING WERE INVESTIGATED.

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Thermal Characteristic Analysis of a High-Precision Centerless Grinding Machine for Machining Ferrules (페룰 가공용 초정밀 무심 연삭기의 열 특성 해석)

  • Kim, Seo-Kil;Cho, Jae-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.193-200
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    • 2006
  • To perform the finish grinding process of ferrules which are widely used as fiber optic connectors, a high-precision centerless grinding machine is necessary. The high-precision centerless grinding machine is consisted of the hydrostatic GW and RW spindle systems, hydrostatic RW feeding mechanism, RW swivel mechanism, on-machine GW and RW dressers, and concrete-filled steel bed. In this study, the thermal characteristics of the high-precision centerless grinding machine such as the temperature distribution, temperature rise and thermal deformation, are estimated based on the virtual prototype of the grinding machine and the heat generation rates of heat sources related to the machine operation conditions. The reliability of the predicted results is demonstrated by the temperature characteristics measured from the physical prototype. Especially, the predicted and measured results show the fact that the high-precision centerless grinding machine has very stable thermal characteristics.