• Title/Summary/Keyword: On-board charger

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Development of Battery Charger for Electric Vehicle using the LLC Resonant Converter (LLC 공진형 컨버터를 적용한 전기자동차 고압배터리 충전기 개발)

  • Kim, Gyoung-Man;Yoo, Jong-Uk;Kim, Tae-Kwon;Kang, Chan-Ho;Chun, Tae-Won
    • The Transactions of the Korean Institute of Power Electronics
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    • v.18 no.5
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    • pp.443-447
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    • 2013
  • This paper deals with LLC resonant converter of on-board charger for electric vehicle charging. Generally, the on-board charger must have a very widely charging voltage, higher efficiency, higher power factor, lower volume and lower weight. For reducing the switching losses, voltage and current stress of the device, the on-board charger is apply the half-bridge LLC resonant converter topology. To have a wide voltage range, it is design the hardware parameters and determine the switching frequency range of the LLC resonant converter. The experimental results show a wide charge voltage.

Design Procedures of LLC Resonant Converter for Electric Vehicle On-Board Charger (전기자동차 OBC용 LLC 공진형 컨버터의 설계절차)

  • Jung, Yong-Chae
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.1
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    • pp.91-96
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    • 2014
  • nowadays, many researches for plug-in hybrid electric vehicles have been actively carried out to improve the gas mileage in comparison with mass-produced hybrid electric vehicles. In this paper, the on-board charger for plug-in hybrid electric vehicles is studied for obtaining the high efficiency. The on-board charger consists of two phase interleaved PFC circuit and LLC resonant converter. The new design procedures of LLC resonant converter are proposed in this paper. These are very simple and powerful method. In order to verify the abovementioned contents, the LLC resonant converter is designed and tested by using PSIM tool.

A Controller Design for a Stability Improvement of an On-Board Battery Charger

  • Jeong, Hae-Gwang;Lee, Kyo-Beum
    • Journal of Electrical Engineering and Technology
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    • v.8 no.4
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    • pp.951-958
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    • 2013
  • This paper proposes the controller design for a stability improvement of an on-board battery charger. The system is comprised of a power factor correction (PFC) circuit and phase shift full-bridge DC-DC converter. The PFC circuit performs the control of the DC-link voltage and the input power factor. The DC-DC converter regulates the voltage and the current in the battery using the DC-link voltage. This paper proposes the design method of PI controller for the PFC circuit using a small signal model. The analysis and design of a type-three controller for the DC-DC converter is also presented. A simulation and experiment has been performed on the on-board battery charger and their results are presented to verify the validity of the proposed system.

A Reduced Component count Single-stage Electrolytic Capacitor-less Interleaved Totem-pole On-board Battery Charger (적은 소자수를 갖고 전해커패시터가 없는 단일단 인터리브드 토템폴 전기자동차 탑재형 충전기)

  • Kim, Byeong-Woo;Cho, Woo-Sik;Choi, Se-Wan
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.6
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    • pp.510-516
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    • 2017
  • This paper proposes a single-stage interleaved totem-pole on-board battery charger with a simple structure and a reduced component count. Apart from achieving ZVS turn-on of all switches and ZCS turn-off of all diodes, this charger does not require an input filter due to its CCM operation and bulky electrolytic capacitors, which in turn result in a high power density. A single-stage power conversion technique is applied to the interleaved structure in order to achieve a high power density and high efficiency. A 2.5 kW prototype of the proposed charger is also built and tested to validate the proposed operation.

Design and Control of the Phase Shift Full Bridge Converter for the On-board Battery Charger of Electric Forklifts

  • Kim, Tae-Hoon;Lee, Seung-Jun;Choi, Woo-Jin
    • Journal of Power Electronics
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    • v.12 no.1
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    • pp.113-119
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    • 2012
  • This paper describes the design and control of a phase shift full bridge converter with a current doubler, which can be used for the on-board charger for the lead-acid battery of electric forklifts. Unlike the common resistance load, the battery has a large capacitance element and it absorbs the entire converter output ripple current, thereby shortening the battery life and degrading the system efficiency. In this paper a phase shift full bridge converter with a current doubler has been adopted to decrease the output ripple current and the transformer rating of the charger. The charge controller is designed by using the small signal model of the converter, taking into consideration the internal impedance of the battery. The stability and performance of the battery charger is then verified by constant current (CC) and constant voltage (CV) charge experiments using a lead-acid battery bank for an electric forklift.

Design of Optimal Resonant Frequency for Series-Loaded Resonant DC-DC Converter in EVs On-Board Battery Charger Application (전기자동차 탑재형 충전기용 부하직렬공진형 컨버터의 최적 공진주파수 설계)

  • Oh, Chang-Yeol;Kim, Jong-Soo;Lee, Byoung-Kuk
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.1
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    • pp.77-84
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    • 2012
  • This paper describes the process of optimal resonant frequency design with full-bridge series-loaded resonant dc-dc converter in a high efficiency 3.3 kW on-board battery charger application for Electric Vehicles and Plug-in Hybrid Electric Vehicles. The optimal range of resonant frequency and switching frequency used for ZVS are determined by considering trade-off between loss of switching devices and resonant network with size of passive/magnetic devices. In addition, it is defined charging region of battery, the load of on-board charger, as the area of load by deliberating the characteristic of resonant. It is verified the designed frequency band by reflecting the defined area on resonant frequency.

A New Contactless Battery Charger Using Coupled Printed Circuit Board Windings (자기적으로 결합된 PCB권선을 이용한 무접점 배터리 충전기)

  • No, Jae-Hyeon;Cha, Heon-Nyeong;Choe, Byeong-Jo;An, Tae-Yeong
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.1
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    • pp.16-22
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    • 2002
  • The Proposed contactless charger employs a Pair of neighboring Printed circuit board (PCB) windings as a contactless energy transfer device, thereby making it amenable to low-Profile designs and suitable for applications to the portable telecommunication/computing electroncis in which stringent requirements for height, space, and reliability have to be met. The performance of the proposed charger is confirmed with experiments on a prototype charger developed for cellular phones

Design of Smart Off-Board Charge System for Neighborhood Electric Vehicle (NEV용 스마트 Off-Board 충전시스템 설계)

  • Park, Sung-Il;Lee, Jeong-Gi
    • The Journal of the Korea institute of electronic communication sciences
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    • v.8 no.10
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    • pp.1499-1504
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    • 2013
  • As oil price and demand for environment friendly vehicle rapidly increase, research on electric car is being widely carried out. Especially, NEV(Neighborhood Electric Vehicle) is a pollution-free vehicle that can be mass-produced which the time of development for related technologies is urgently needed. In this paper the On-Board charger for mid- and large- sized secondary cell is applicable in aerospace and other general industries, and the Off-Board standing charger is expected to be employed in creating charging infrastructure.

Research on the Analysis and Improvement of the Performance of the Phase-Shifted Full-Bridge Converter for Electric Vehicle Battery Charger Applications (전기자동차 탑재형 충전기 응용에서 위상변조 풀브리지 컨버터 성능 분석과 그 개선에 관한 연구)

  • Lee, Il-Oun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.20 no.5
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    • pp.479-490
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    • 2015
  • The conventional phase-shifted full-bridge (PSFB) converter with an LC filter has been widely used for high-power applications of over 1.0 kW. However, the PSFB converter cannot obtain optimal power conversion efficiency during the battery charging in electric vehicle (EV) on-board battery charger applications because of its unique drawbacks, such as a large circulating current and very high voltage stress in the rectifier diodes. As a result, the converters with a capacitive filter, such as LLC resonant converters, replace the PSFB converter in the EV chargers. This study analyzes the problems of the PSFB converter for EV on-board charger applications in detail. Moreover, the newest converters based on the conventional PSFB converter are reviewed. On the basis of the reviews, new PSFB converter topologies are proposed for EV charger applications. The new topologies are formed by connecting the rectifier stage in the PSFB converter with the output of an LLC resonant converter in series. Many problems of the conventional PSFB converter for EV charger applications can be solved and the performance can be more improved because of this structure; this idea is confirmed by an experiment consisting of prototype battery chargers under the output voltage range of 250-450 Vdc at 3.3 kW.

Design and Implementation of 3.3 kW On-Board Battery Charger for Electric Vehicles (전기자동차용 3.3 kW 탑재형 배터리 충전기 설계 및 제작)

  • Kim, Jong-Soo;Choe, Gyu-Yeong;Jung, Hye-Man;Lee, Byoung-Kuk;Cho, Young-Jin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.15 no.5
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    • pp.369-375
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    • 2010
  • This paper presents a design and implementation of 3.3 kW on-board battery charger for electric vehicles or plug-in hybrid electric vehicles. Considering characteristics of the electric vehicles, a series-loaded resonant dc-dc converter and frequency control scheme are adopted to improve efficiency and reliability, and to reduce volume and cost. The developed on-board battery charger is designed and implemented by using high frequency of 80-130 kHz and zero voltage switching method. The experimental result indicates 92.5% of the maximum efficiency, 5.84 liters in volume, and 5.8kg in weight through optimal hardware design.