• 제목/요약/키워드: On Machine CAM

검색결과 217건 처리시간 0.023초

회전형 종동절을 갖는 드럼 캠의 5-축 CNC 가공 - I (황삭가공을 위한 포스트 프로세싱) (5-Axis CNC Machining for Drum Cam with Rotational Follower - I (Post Processing Method for Rough Machining))

  • 조현덕;윤문철;김경진
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.678-683
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    • 2010
  • The drum cam with rotational follower is used to apply the ATC and index table of machine tools and it has the merit of minimizing the backlash. In general, to machine the drum cam with rotational follower, 5-axis CNC machine must be used and its kinematic principle must be included in modeling on CAM. So, the commercialized CAM software can't be applied to this machining of drum cam. Though some special software for machining drum cam was developed, it could be applied to special 5-axis CNC machine tools and the finish machining module was not applied. To solve this problem, this study includes the induction of the post processing algorithm for the rough machining of drum cam on several 5-axis CNC machine tools, type AC, AB and Be. The finish machining software will be treated in next study. A sample drum cam was machined on 5-axis CNC machine tool of AC type. The designed geometric profile of drum cam consist to the measured profile after machining well. This post processing algorithm for rough machining of the drum cam was clearly verified.

개방형 CNC를 응용한 하이브리드 머신 개발 (Hybrid Machine with Open Architecture Controller)

  • 김선호;김동훈;박정환;고태조;구태중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.338-342
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    • 2003
  • Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

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상대속도에 의한 형상설계법과 개선된 변위선도에 의한 연사기용 Traverse Cam의 안정성에 관한 연구 (A Study on Stability for Traverse Cam of Twising Machine using Shape Design Method of Relative Velocity and Modified Displacement Curves)

  • 김종수;윤호업
    • 연구논문집
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    • 통권31호
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    • pp.101-112
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    • 2001
  • A Twisting machine is to twist yarns for improving yarn stiffness. After twisting yarns, the twisting machine is winding yarn at a bobbin. Traverse cam is main part of winding yarn part. In other to improve twisting machine performance and stability, improve traverse cam part. Original displacement curves of traverse cam has two problems. One is that displacement curve has a vertex point the other is that velocity curve is discontinue point. So that, in this paper proposes a modified displacement curves of traverse cam and new shape design method of the traverse cam using the relative velocity method[1]. The relative velocity method calculates the relative velocity of the follower versus the cam at a center of roller, and then determines a contact point by using the geometric relationship and the kinematical constraints. Finally, we present to compare two designed cam. One is designed using original displacement curves the other is using modified displacement curve.

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회전형 종동절을 갖는 드럼 캠의 5-축 CNC 가공 - II (정삭가공을 위한 포스트프로세싱) (5-Axis CNC Machining for Drum Cam with Rotational Follower - II (Post Processing Method for Fine Machining))

  • 조현덕;윤문철;김경진
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.684-690
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    • 2010
  • A drum cam with rotational follower has a cam mechanism and it is mainly used in its application such as index table and ATC of machine tool. Also its use can reduce the backlash in its kinematic movement. To machine the drum cam with rotational follower, 5-axis CNC machine tool is generally used and its kinematic principle is included in it's design. Until now, the commercialized CAM software can't cover the application of the drum cam machining. Even if, some special software was developed for machining a drum cam, the post processing method for finish machining was not developed yet. And to overcome the problem, the form tool is still used on the tool path of rough machining. This study includes the induction of the post processing technique for the finish machining of drum cam on three 5-axis CNC machine tools, type AC, AB and BC. To prove the finishing geometric profile, the result was clearly verified through inspection and geometric measurement after direct machining of the drum cam in AC type 5-axis machine tool in this study.

고 정밀 캠 프로파일 CNC 연삭기용 CAD/CAM 시스템 개발에 관한 연구 (A Study on the Development of CAD/CAM System for High Precision Cam Profile CNC Grinding Machine)

  • 임상헌;정종윤;이춘만
    • 한국공작기계학회논문집
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    • 제15권5호
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    • pp.44-50
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    • 2006
  • Cam mechanisms are one of the most popular devices for generating irregular motion and are widely used in many automatic equipments, such as textile machinery, internal combustion engines and other automatic devices. In order to obtain the positive motion of follower by rotating cam, its shape should be correctly designed and manufactured. In present paper, a CAD/CAM system is developed for shape design of disk cams using relative velocity method and NC code generation using the biarc curve interpolation. And, a disk cam is successfully manufactured by the developed CAD/CAM system. Thus, it is shown that the developed CAD/CAM system can be used for high precision cam profile CNC grinding machine.

임펠러의 5축 CAM 자동화 모듈(E-ICAM)의 개발 (모듈 구성에 관한 연구) (Development of CAM Automation Module(E-ICAM) for 5-axis Machining of Impeller (A Study on Configuration of Module))

  • 정현철;황종대;정윤교
    • 한국기계가공학회지
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    • 제10권4호
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    • pp.109-114
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    • 2011
  • An impeller is difficult to machine because of severe collision due to the complex shape, overlapping and twisted shape that form impeller blades. So, most CAM software companies have developed CAM module for manufacturing impeller in addition to their CAM software. But it is not still easy for inexperienced users to machine impellers. The purpose of this paper is the development of automatic CAM module for manufacturing impeller(E-ICAM) which is based on visual basic language and it is used CATIA graphical environment in order to be easily machining impellers. Automatic CAM module for manufacturing of impellers generates tool path, and proposes recommended cutting condition according to the material of stock and tool. In addition, it has also included a post processor for 5-axis control machining. Therefore the user can easily machine impellers using this automation module.

계란선별기 파커홀더 캠 개발 (Cam Design of Packer Holder in Egg Grading Machine)

  • 이장용
    • 대한기계학회논문집A
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    • 제32권10호
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    • pp.897-904
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    • 2008
  • Egg grading machine is used in poultry raising industry to classify eggs by their weight and to pack up them. Packer holder mechanism is a main part of the egg grading machine, of which role is to take eggs fallen from conveyor belt, and afterward to transfer eggs vertically to mold tray. The vertical motion of packer holder is usually driven by slider-crank mechanism or cam. This paper describes development of the cam in packer holder based on kinematic analysis of packer holder mechanism and measurement of acceleration and noise of the cam to verify performance of it. Several cams that are designed and manufactured by the author of this paper according to different design specification are compared to determine the best solution for egg transfer in the packer holder mechanism.

CAD/CAM을 활용한 기계설계 및 2.5축 복합가공에 대한 연구 (A Study on the Mechanical Design and the 2.5-axial Combined Machining by CAD/CAM)

  • 이양창
    • 한국공작기계학회논문집
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    • 제17권6호
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    • pp.97-103
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    • 2008
  • In this paper, the Post Process for the manifold complex processing using CAD/CAM Software of two and a half Dimensions(2.5D) has been developed to maximize the application of the manifold manufacturing machine. Many companies are currently making use of high price systems to improve manufacturing process using the multi-axial complex manufacturing machine. In accordance with the requirements, the utilization of CAD/CAM Software for the manifold complex manufacturing machine is earnestly demanded. However, the experts who have experience in manifold manufacturing machine are insufficient. Consequently the outcomes of the Post Process for 2.5D CAD/CAM Systems have been dealt in order to be smoothly operated by those who have basic skills and be understood in process drawings. CNC program functions can be specially used as they are, when drawn up. The Post Process for the original point designation and transformation of coordinates has been developed and applied. The results gave proof of practical manufacturing outcomes.

종이컵 성형기용 배럴 캠 설계 프로그램 개발 (Development of Program for Designing Barrel Cam of Machine Making Paper Cups)

  • 김욱현;박태원
    • 대한기계학회논문집A
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    • 제35권4호
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    • pp.433-438
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    • 2011
  • 종이컵 성형기는 배럴캠, 인덱스, 터렛, 모터 등의 많은 부품으로 이루어진다. 그 중에서 배럴캠은 기계의 주 구동부이다. 배럴캠이 회전하면서 인덱스에 고정되어 있는 롤러를 밀어준다. 그리고 인덱스와 연결된 터렛이 회전하면서 종이컵이 만들어진다. 따라서 종이컵 성형기의 성능은 배럴캠에 큰 영향을 받는다. 이번 연구에서는 배럴캠을 설계하는 프로그램이 MATLAB 을 이용하여 개발 되었다. 프로그램은 배럴캠의 프로파일을 만들어준다. 이 프로파일은 3 차원 CAD 프로그램을 이용 하여 3 차원 CAD 모델로 변환된다. 이 3 차원 CAD 모델과 배럴 캠의 3 차원 레이저 측정을 통해 생성된 모델을 포함하는 동역학 모델을 생성하였다. 그리고 동역학 모델을 검증하기 위해 기계의 인덱스의 회전각이 고속카메라를 이용하여 측정된다. 동역학 모델의 회전각을 비교하여 프로그램을 검증한다.

진동 신호를 이용한 캠 프로파일 CNC 연삭기의 실험적 평가에 관한 연구 (A study on the Experimental Evaluation for the Cam Profile CNC Grinding Machine using Vibration Signals)

  • 이춘만;임상헌
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.288-293
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    • 2005
  • A earn profile grinding machine is a mandatory machine tool for manufacture of high precision contoured cam. Experimental evaluation of modal analysis is an effective tool to investigate dynamic behavior of a machine. This paper presents the measurement system and experimental investigation on the modal analysis of a grinding machine. The weak part of the machine is found by the experimental evaluation. The results provide structure modification data for good dynamic behaviors. And safety of the machine was confirmed by the modal analysis of modified machine design. Finally, the cam profile grinding machine was successfully developed.

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