• Title/Summary/Keyword: Oil-Film

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Measurment of Fluid Film Thickness on The Valve Plate in Oil Hydraulic Axial Piston Pumps (Part II : Spherical Design Effects)

  • Kim Jong-Ki;Kim Hyoung-Eui;Lee Yong-Bum;Jung Jae-Youn;Oh Seok-Hyung
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.655-663
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    • 2005
  • Tribological characteristics in the sliding parts of oil hydraulic piston pumps are very important in increasing overall efficiency. In this study, the fluid film between the valve plate and the cylinder block was measured by using a gap sensor and the mercury-cell slip ring unit under real working conditions. To investigate the effect of the valve shape, we designed three valve plates each having a different shape. One of the valve plates was without bearing pad, another valve plate had bearing pad and the last valve plate was a spherical valve plate. It was noted that these three valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rates and the shaft torque were also investigated in order to clarify the performance difference between these three types of valve plates. From the results of this study, we found that the spherical valve plate estimated good fluid film patterns and good performance more than the other valve plates in oil hydraulic axial piston pumps.

Mixed Lubrication Analysis of Piston Ring Pack in Internal Combustion Engine (내연기관 피스톤 링 팩의 혼합윤활해석)

  • Yun, J.E.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.55-68
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    • 1995
  • Approximately 30 to 70 % of the mechanical losses in a reciprocating engine are contributed by the friction at the piston ring-cylinder interface. The friction characteristics of the piston ring during engine operation is known to as mixed lubrication experimentally. The mixed lubrication models based on the Average Reynolds Equation have been used by this time in order to study the tribological performance of the ring. However, the Average Reynolds Equation contains the expected value term(${\bar{h}}_r$) of local film thickness as well as nominal film thickness(h), so that the work of numerically solving ${\bar{h}}_r$ must be included to obtain the pressure in the oil film. The process of solving ${\bar{h}}_T$ causes a greater multiplying in the numerical solution. In this paper the mixed lubrication analysis using the Simplified Average Reynolds Equation in the piston ring is presented. This equation has only h as oil film thickness term. Therefore the tedious numerical procedure required to obtain ${\bar{h}}_T$ is not needed, and also, computation time can be reduced.

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Implementation of Film Type Sensor for Synthetic Lube Oil and High Pressure Hydraulic Fluid Leak Detection (합성 윤활유 및 고압 작동유 누출감지 필름형 센서의 구현)

  • Park, No-Jin;Yu, Dong-Kuen;Yu, Hong-Kuen
    • Journal of Sensor Science and Technology
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    • v.23 no.4
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    • pp.266-271
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    • 2014
  • Chemical sensors are used in various industrial facilities such high-risk and prevent the leakage of substances, important in life and environmental protection and the safe use of industry, used for management. In particular, high-temperature environments such as power generation equipment of the rotating part due to leakage generated by the various oil, power plants Shut Down, fire, work environment (exposure to various chemical solution and gas leak) and various water, air and soil pollution causes. Thus, over the long term through various channels such as crops and groundwater contamination caused by the slow, serious adverse effect on the ecosystem. In this paper, synthetic lube oil and high pressure hydraulic fluid leakage and immediately detect a new Printed Electronic implementation of technology-based film-type sensors, and its performance test. Thus, industrial accidents and environmental pollution and for early detection of problems, large accidents can be prevented. Experimental results of the synthetic lube oil and high pressure hydraulic fluid solution after the contact time depending on the experiment and the oil solution of the sensor material of the conductive porous PE resistance value by a chemical reaction could be confirmed that rapid increase. Also implemented in the film-type oil sensor electrical resistance change over time of the reaction rate and the synthetic lube oil is about 2 minutes or less, the high pressure hydraulic fluid is less than about 1 minute was. Therefore, more high-pressure hydraulic fluid such as a low volatility synthetic lube oils are the resistance change and the reaction rate was confirmed to be the slowest.

The Analysis of Oil Spill Spreading Using SAR Images (SAR영상을 이용한 유류 오염 분포 분석)

  • Kim Taerim;Lee Soo Hyung
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.2 no.2
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    • pp.38-48
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    • 1999
  • The oil spill accident near Goeje Island on April 3, 1997 was analyzed using two RADARSAT SAR images. The first scene was acquired 3 days after the accident as an extended low beam mode and the second scene was acquired 12 hours after the first scene as a standard beam mode. The two scenes showed slicks not only by oil spills but also by oil spill look-alikes caused by wind sheltering, low wind, natural film, and etc. These slicks were analyzed and classified, and natural films produced from aquaculture farms around Goeje Island were also suggested as a strong candidate for slicks on SAR images. The study with two SAR imags indicated the oil spill patterns which spreaded to the southwest immediately after the accident and switched the direction to the east. The spreading patterns shown in two SAR images also showed good agreement with in-situ observations.

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A Study on the Application to Anti-corrosive Film of Acryl Emulsion for the Reducing of Environmental Pollutants (환경유해물질 저감을 위한 Acryl emulsion의 방청필름 응용 연구)

  • Lee, S.H.
    • Corrosion Science and Technology
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    • v.8 no.5
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    • pp.197-202
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    • 2009
  • The high toxicity of wax, oil, varnish and volatile corrosion inhibitor(VCI) corrosion inhibitors lead to an increasing interest in using non-toxic alternatives such as anti-corrosive film. This study aims to investigate the possibility to use acryl based anti-corrosive film as a substitution of toxic corrosion inhibitors. Acryl emulsions were polymerized by several acryl monomers(acrylonitrile(AN), n-butyl acrylate(nBA), methylmethacrylate(MMA) and glycycyl methacrylate(GMA)), non-toxic corrosion inhibitor, crosslinking agents(diethylene glycol dimethacrylate(DEGDA)) and various additives in order to apply substrate of anti-corrosive film. Acryl emulsion for anti-corrosive film(AeACF) as a substrate of corrosion inhibitor film has excellent removal characteristic at above $25^{\circ}C$. The crosslinked by DEGDA in a range of above 4 wt% content anti-corrosive film can easily remove from the metal surface by using hands because it kept a balance of cohesion and adhesion strength. Anti - corrosive performance of AeACF is better than anti-corrosive oil by corrosion rate test, which was measured $54.3mg/dm^2$ day(MDD) and $142.9mg/dm^2$ day, respectively. Anti-corrosive film consisting of acryl monomers and inorganic anti-corrosive ingredients did not emit any toxic pollutants by gas chromatography. Thus it is estimated that acryl based anti-corrosion film can substitute toxic corrosion inhibitors.

The Effect of Balance Weight on the Lubrication and Friction Characteristics of Crankshaft System (크랭크샤프트계의 윤활 및 마찰 특성에 미치는 밸런스 웨이트의 영향)

  • Jo, Myeong-Rae;O, Dae-Yun;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.8
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    • pp.1585-1590
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    • 2002
  • This paper reports on the balance weight effect on the lubrication and friction characteristics of crankshaft system. To determine the main bearing loads, the crankshaft was treated as statically determinate system. Four and eight-balance weight crankshafts were considered, and minimum oil film thickness and friction loss were calculated. The main bearing loads were increased in the four-balance shaft due to the increasing of unbalanced rotating mass at No. 1 and 3 main bearing sides. The minimum oil film thickness of four-balance shaft became thinner than eight-balance, and friction loss was increased.

A Study on the Analysis of Oil Film in Stern Tube Bearing for Propulsion Shaft of the Ship (선박 추진축계 선미관 베어링 유막 해석에 관한 연구)

  • Song, Seung-Yong;Shuripa, Vitaly;Kim, Ki-In;Cha, Ji-Hyup;Jeon, Hyo-Jung;Kim, Jeong-Ryul
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.3-4
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    • 2005
  • With an increase in the size and power rate of ship, the stern tube bearing has become subject to severer operation conditions. Particularly it is expected to be exposed to extremely so severe lubrication conditions during low rotational operation that there is strong demand for clarifying the oil film characteristics of the stern tube bearing at the design stage with accuracy. So in this study, we conducted an analysis of the stern tube bearing characteristics taking arbitrary three-dimensional deflection of the shaft into consideration.

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A Study of Rotor Vibration Reduction using Fuzzy Magnetic Damper System (퍼지 마그네틱 댐퍼를 사용한 회전체 진동의 저감 연구)

  • Lee, Hyeong-Bok;Kim, Yeong-Bae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.748-755
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    • 2001
  • This paper concerns rotor vibration reduction using magnetic damper system. The fuzzy control logic is utilized to fulfill desired motion. The fuzzy system structure and membership function were first determined by simulation results. The researched control logic contains two fuzzy controller : reference position variation according to the rotor whirling status and error compensation algorithm to minimize the rotor vibration due to unbalance and unstable fluid film force. The Sugeno type output membership function was utilized by several trials and optimized membership function constants were selected from experiments. The experimental results show that the proposed method effectively control and reduce the rotor vibration with fluid film bearings.

A Study on the Starved Lubrication for the Piston Ring (피스톤 링에서의 오일 부족 윤활에 대한 연구)

  • Jo, Myeong-Rae;Han, Dong-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1183-1188
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    • 2001
  • This paper reports on the starved lubrication for the piston ring. In this analysis, two types of inlet boundary conditions, fully flooded and starved condition, are considered at the leading edge. The inlet position of effective lubrication and squeeze term are obtained by numerically iterative method. The effective lubricated region is reduced due to the starved condition at the inlet. The starved condition at the inlet significantly reduced the minimum oil film thickness(MOFT) at the midstroke of piston, and the friction force is also increased due to the thin oil film thickness. In the starved conditions, the power loss is significantly increased.

The Lubrication Characteristics of the Vane Tip Under Pressure Boundary Condition of Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Song Kyu-Keun;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.20 no.10
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    • pp.1716-1721
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    • 2006
  • The Lubrication Mode of line contacts between the vane and the camring in an oil hydraulic vane pump has been investigated. First, the variations of the radial force of a vane were calculated from previous measurements of dynamic internal pressure in four chambers surrounding a vane. Next, the lubrication modes were distinguished with Hooke's chart, which is an improvement over Johnson's chart. Finally, the influence of the boundary conditions in the lubrication region on the fluid film lubrication was examined by calculating the film pressure distributions. The results showed that the lubrication mode of the vane tip exists in the rigid-variable-viscosity region, and that discharge pressure higher than 7 MPa greatly affects the oil film pressure in the small and the large arc section because of the Piezo-viscous effect.