• Title/Summary/Keyword: Oil pump

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Optimum design on the lobe shapes of Gerotor Oil Pump (제로터 오일 펌프 로버형상에 관한 최적설계)

  • Kim Jae-Hun;Kim Chang-Ho;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.4 s.181
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    • pp.124-131
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in odor to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used far the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field, and the system could serve as a valuable one for experts and as a dependable training aid for beginners.

Pressure Control of SR Driven Hydraulic Oil-Pump Using Data based PID Controller

  • Lee, Dong-Hee;Kim, Tae-Hyoung;Ahn, Jin-Woo
    • Journal of Power Electronics
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    • v.9 no.5
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    • pp.800-808
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    • 2009
  • This paper presents a practical method of pressure control for a hydraulic oil-pump system using an SR (Switched Reluctance) drive. For a 6Mpa grade hydraulic oil-pump, a 2.6kW SR drive is developed. In order to get high performance pressure dynamics in actual applications, a data based PID control scheme is proposed. The look-up table from a pre-measured data base produces an approximate current reference based on motor speed and oil-pressure. A PID controller can compensate for the pressure error. With the combination of the two references, the proposed control scheme can achieve fast dynamics and stable operation. Furthermore, a suitable current controller considering the nonlinear characteristics of an SRM (Switched Reluctance Motor) and practical test methods for data measuring are presented. The proposed control scheme is verified by experimental tests.

Pressure characteristics at the land of valve plate in the oil hydraulic axial piston pump (유압 피스톤 펌프의 밸브 플레이트 랜드부 압력 특성)

  • 최형완;김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.221-227
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    • 2000
  • The design of the valve plate is most important to increase efficiency in the oil hydraulic axial piston pump. A theoretical study was carried out to clarify the pressure characteristics at the land of the valve plate in the oil hydraulic axial piston pump. Dynamic pressure acts on the land of the valve plate was computed numerically with discharge pressure, rotational speed and swash plate angle. Pressure distribution between the valve plate and the cylinder block also was obtained with dynamic pressure. The results are applicable to improve the design technique of the valve plate in the oil hydraulic axial piston pump.

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Development of Load apparatus for Motor (모터 부하시험을 위한 부하인가 장치 개발)

  • Lim, Byung-Ju;Park, Chang-Dae
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.26-32
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    • 2009
  • We have constructed loading apparatuses to electrical motor with a powder brake and a oil pump for load test of a several ten kilowatt-motor and performed load test with two motors. On operating the loading apparatus with a oil pump, temperature of the oil may excessively increase and fail to operate due to dynamic energy loss of equipment in oil loop. In order to control the oil temperature, factors of the energy loss were analyzed and the quantitative loss was calculated. Load tests of motors with two loading apparatuses constructed were successfully performed and strengths of each apparatus come out on operating.

Effect of Outdoor Temperature on the Refrigerant Behavior in the Compressor of a Heat Pump Operating at Heating Mode (열펌프의 난방운전시 외기온이 압측기의 냉매거동에 미치는 영향)

  • 이재효;김병균;이건우
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.5
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    • pp.452-458
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    • 2004
  • The major cause of compressor failure is the decrease of oil viscosity due to floodback. In most previous researches on the compressor reliability, the relationship between oil circulation rate and performance or oil viscosity has been studied. Another research topic is flow visualization by using a sight glass on the bottom of a compressor sump area and accumulator. Both oil film thickness and oil level through the sight glass should be assessed for compressor reliability if the oil content of the mixture is small and low viscosity raise poor lubrication of pump bearing. In this study, the compressor reliability was assessed by measuring the viscosity of the mixture and calculating oil film thickness. The analysis of the relationship between bottom shell super heat and oil film thickness at heating operation was peformed. It is concluded that bottom shell superheat does not perfectly stand for the mixture's behavior for a low ambient heating operation and oil film thickness can give more detailed and direct criteria for compressor reliability.

The Separation of the Vane and the Camring at high speed of an Oil Hydraulic Vane Pump for Automobile (자동차용 유압베인펌프의 고속에서 베인과 캠링간의 이간현상)

  • Cho, Ihn-Sung;Baek, Il-Hyun;Jung, Jae-Youn
    • Tribology and Lubricants
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    • v.26 no.2
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    • pp.136-141
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    • 2010
  • In an oil hydraulic vane pump for an automobile, it is very important that the vane doesn't separate from the camring inner race during the operation of the vane pump. The vane generally has not only the oil hydraulic force acting on the bottom face to contact to camring inner race but there is also an inertial force and viscous force. Because the oil hydraulic force is much larger than the other forces, the contact state between the vane tip and the camring inner race is sufficient. However, the contact state between the vane tip and the camring inner race is only affected by the inertial and viscous forces during the delivery of the vane pump, because the oil hydraulic force acting on the vane is in equilibrium. If the inertial force is larger than the viscous force, which happens when the vane is separated from the camring inner race, the delivery of the vane pump can become unstable or the volume efficiency can become decrease rapidly. Therefore, in this paper, the state of the contact between the vane and the camring is considered. The results show that the rotating speed of the shaft, the operating temperature of the oil, the clearance between the vane and the rotor, and the mass of the vane exert a great influence on the state of the contact between the vane and the camring.

A Study on the Acting Load in the Vane Tip of Vane Pump for Design (베인펌프 설계를 위한 베인 선단부의 작용력에 관한 연구)

  • 정석훈
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.370-375
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    • 2003
  • The radial acting load of vane on the camring in oil hydraulic vane pumps with and without intra­vanes have been investigated. The influences of the discharge pressure and rotating speed of the vane to the load were discussed. The variations of the radial acting load of a vane were calculated on the basis of the results measured for the dynamic internal pressure in the four chambers surrounding a vane. It provides essential information for the study of pump dynamics and control, the pump design and the analysis of tribological problems in the sliding components.

Consideration on the rotor design of a claw pump (클로펌프 회전자 설계에 대한 고찰)

  • IN, S.R.
    • Journal of the Korean Vacuum Society
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    • v.8 no.3B
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    • pp.257-261
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    • 1999
  • The claw pump, one of oil-less dry pumps developed to solve problems found in vacuum systems pumped by oil-sealed rotary pumps, has been widely used separately or as a part of compound structure with a roots pump. The claw pump has some merits such as a high pumping speed, a high compression ratio, and relatively little heat generation. The high compression ratio of the claw pump is compression ratio, and relatively little heat generation. The high compression ratio of the claw pump is based on efficient sweeping action of the special type rotor and an intrinsic self-valving mechanism. The contour of the rotor with claw-type blade is designed basically to make two rotors revolve smoothly without touching with each other, and related dimensions are determined by required pumping speed, compression ratio, power demand and diameter of the rotor axis. In this paper the procedure of designing the rotor of the claw pump is described and factors influencing the pump performance are analyzed.

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Effective Dynamic Models of a Cooling System for the Main Transformer in a Tilting Train (틸팅열차 주변압기 냉각시스템의 동적모델)

  • Han, Do-Young;Noh, Hee-Jeon;Won, Jae-Young
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.22-29
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    • 2008
  • In order to improve the efficiency of a main transformer in a tilting train, the optimal operation of a cooling system is necessary. For the development of optimal control algorithms of a cooling system, mathematical models of a main transformer cooling system were developed. These include dynamic models of a main transformer, an oil pump, an oil cooler, a blower, and a pipe. Control algorithms for a blower and an oil pump were selected in order to identify the effectiveness of dynamic models. A simulation program was developed by using the developed dynamic models and the selected control algorithms. Simulation results showed good predictions of dynamic behaviors of a main transformer cooling system. Therefore, dynamic models, which were developed in this study, may be effectively used to develop control algorithms of a main transformer cooling system.

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