• Title/Summary/Keyword: Oil Hydraulic Control

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An Experimental Research of Servo Valve Offset Correction Method of Hydraulic Actuator (유압식 구동장치의 서보밸브 오프셋 보정 방법에 관한 실험적 연구)

  • Ban, Joon Hyeok
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.72-79
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    • 2019
  • Despite the development of electronic components and microprocessors, hydraulic actuators are still being applied in various applications. In some applications, there is a desire to apply a hydraulic actuator with a relatively small position error to the system. Various studies have been conducted to reduce the position error of hydraulic actuators. In this paper, the position error of the hydraulic actuator when the hydraulic oil pressure is supplied is defined as the offset generated by the servo valve, and the method for correcting the servo valve offset has been studied. A method for compensating the servo valve offset was proposed and it was verified through experiments that the position error of the hydraulic actuator was reduced. We also compared the servo valve offset correction method and controller using the PID control and disturbance observer used to reduce the position error of the hydraulic actuator. No-load test and load test were performed to confirm the performance of the servo valve offset correction method. The results of the study were compared with those obtained by using the disturbance observer and PID control.

Verification of Control Algorithm for Removing Oil Contaminant Factor from Proportional Pressure Control Valve (전자식 비례 압력제어밸브 내 오일 오염 입자 제거 제어 알고리즘 검증)

  • Cheon, Su Hwan;Park, Jin Kam;Jang, Kyoung Je;Sim, Sung Bo;Jang, Min Ho;Lee, Jin Woong
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.1-8
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    • 2021
  • An electro proportional pressure control valve is mainly used to control the clutch of an agricultural tractor's automatic transmission. During transmission, the operating, hydraulic oil is mix with many kinds of contaminants. The contaminants can be trapped between the valve body and spool of the proportional pressure control valve leading to abnormal operating conditions and finally critical damage to the transmission hydraulic system. The present study aimed to verify the valve control algorithm as a basic study of developing control logic that removes contaminants between the spool and the body of the proportional pressure control valve. To develop the algorithm, MATLAB/SIMULINK was used. PWM method was used to control the applied solenoid coil current. The effectiveness of the algorithm was verified by comparing the actual pressure of the normal valve with the actual pressure of the abnormal valve. Based on the present study findings, when the algorithm was applied, the response of the valve pressure according to the current became stable and oil contaminated particles were removed. In the future study, the control algorithm will be optimized for the stability of the proportional pressure reducing valve, and it will be verified in consideration with the driving of the clutch.

Analysis of Surplus Flow in a Hydraulic System Applied to a Self-propelled Spinach Harvester (자주식 시금치 수확장치에 적용된 유압시스템의 잉여유량 분석)

  • Noh, Dae Kyung;Lee, Dong Won;Lee, Jong Su;Jang, Joo Sup
    • Journal of Drive and Control
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    • v.19 no.1
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    • pp.26-33
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    • 2022
  • This study dealt with a self-propelled spinach harvester, which is capable of carrying out sequential harvesting work. This study aimed to find the cause of the harvester's occasional performance deterioration, which occurs in the process of simplifying the hydraulic circuit, using a multi-domain analysis model. The study was carried out in the following manner. First, a hydraulic system analysis model, which combines linear motion, rotary motion, hydrodynamic behavior, and an electrical signal, was developed through SimulationX software, specialized in multi-domain analysis. Second, a scenario for single behavior and coupled behavior was set out on an actuator basis. Third, the flow rate of the hydraulic system, which is not required for the movement of the actuator, was quantitatively analyzed. The results showed that a change in oil temperature was the cause of the harvester's occasional performance deterioration. And the higher the oil temperature, the more serious the performance deterioration, especially as the number of actuators operated simultaneously was small.

A High Performance Pressure Control of SR Type Hydraulic Pump System using Direct Instantaneous Torque Control Method (직접순시토크 제어에 의한 SR구동형 유압 펌프시스템의 고성능 압력제어)

  • Ahn, Jin-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.10
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    • pp.1751-1756
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    • 2007
  • This paper presents a high performance pressure control scheme for SR(Switched Reluctance) type hydraulic oil pump using DITC(Direct Instantaneous Torque Control). SR drive has a good feature for pump applications due to a high efficiency, high speed and high torque characteristics. But, SR drive has high torque ripple in commutation region. So, the pump pressure variation is high in the region. In order to reduce the pressure variation, DITC combined with pressure control scheme is presented in this paper. A simple PI controller with flow and pressure limit, generates a reference torque to keep the constant actual pump pressure. The direct torque controller of SR drive generates inverter switching signals according to a control rule and a torque estimator. Computer simulation and experiemtal results show the validation of the proposed control scheme.

A Study on Stability Analysis of Hydraulic System Using High Speed On-Off Valves (고속전자밸브를 사용한 유압시스템의 안정성 해석에 관한 연구)

  • 유태재
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.3
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    • pp.412-420
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    • 2003
  • This study describes the merits of PWM control of hydraulic system using high speed on-off valves. Generally, Electro-hydraulic valves can be classified into two classification: valves which are controlled by analog signal and which are controlled by digital. The former includes hydraulic servo valves and proportional valves which require A/D converters as interface to digital computer and too costly and sensitive to oil contamination because of complexity in structures. The latter includes high speed on-off valves which do not require A/D converters because they are normally operated in a pulse width modulation(PWM) method, and are low in price and robust to oil contamination because of their simple structures. The objectives of this study is to analyze the limit cycle which regularly appear in the position control system using 2/2way high speed on-off valves and to give a criterion for the stability of this system. The nonlinear characteristics of PWM and cylinder friction of this system are described by harmonic linearization and the effects of parameter variations to the system stability are simulated.

THD Analysis of a Hydraulic Servo Valve Using CFD (CFD를 이용한 유압 서보밸브의 열유체 해석)

  • Jeong, Y.H.;Park, T.J.
    • Journal of Drive and Control
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    • v.11 no.1
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    • pp.8-13
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    • 2014
  • Hydraulic servo valves are widely used in various fluid power systems because of their fast response and precision control. In this paper, we studied the effect of metering notch shapes and amount of their openings on the flow characteristics within the spool valve using a computational fluid dynamic (CFD) code, FLUENT. To obtain the results for more realistic operating conditions, viscous heating due to the jet flow and viscosity variation of the hydraulic fluid with temperature were considered. For two types of notch shape, streamlines, oil temperature and viscosity distributions, and variations of flow and friction forces acting on spool were showed. The flow and friction forces affected by the metering notch shapes and their openings, and oil temperature rise near metering notch was significant enough to results in the jamming phenomenon. A thermohydrodynamic (THD) flow analysis adopted in this paper can be used in optimum design of hydraulic servo valves.

Study on Evaluation of Internal Leak of Turbine Control Valve in Power Plant Using Acoustic Emission Signal Measurement (음향방출 계측에 의한 터빈 제어밸브 내부누설 평가연구)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.12 no.5
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    • pp.65-70
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    • 2008
  • The purpose of this study is to verify availability of the acoustic emission in-situ monitoring method to the internal leak and operating conditions of the turbine major valves relating to safety for turbine operating and prevention of turbine trouble at nuclear power plants. In this study, acoustic emission tests are performed when the pressurized electro-hydraulic control oil flowed through turbine electro-hydraulic controller oil check valve and turbine power/trip fluid solenoid valve in the condition of actual turbine operating. The acoustic emission method was applied to the valves at the site, and the background noise was measured far the abnormal plant condition. To judge for the leak existence ell the object valves, voltage analysis and frequency analysis of acoustic signal emitted from infernal leak in the valve operating condition are performed. It was conformed that acoustic emission method could monitor for valve internal leak to high sensitivity.

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A Study on the Temperature Dependence of Electro-Rheological Fluids with Electric Field Control (전기장 제어에 따른 ER유체의 온도 의존성에 관한 연구)

  • Jang, Sung-Cheol;Park, Chang-Soo;Lee, Chan-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.67-72
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    • 2004
  • Electro-Rheological(ER) fluids consist of suspensions of fine polarizable particles In a dielectric oil, which upon application of an external electric field control take on the characteristics of the Bingham solid. In this study, the temperature dependence of the viscosity was Investigated for an ER fluid consisting of 35 weight % of zeolite particles in hydraulic oil 46cSt. Thermal activation analysis was performed by changing the ER fluid's temperature from $-10^{\circ}C$ to $50^{\circ}C$. According to the analysis, the activation energy for flow of the ER fluid was 79.6 kJ/mole without applying electric field. On the other hand, with the electric field of 2kV/mm, the linearity between viscosity and temperature was not existed By changing the temperatures the viscosity (or shear stress) versus shear rates were measured. In this experiment shear rates were increased from 0 to $200s^{-1}$ in 2 minutes. Generally, the hydraulic oil 46cSt will be operated at the temperature of about $40^{\circ}C$, thus, the ER fluid's electric field dependence of viscosity was examined at this temperature. Also, an influence of adding the dispersant(Carbopl 940) on ER effect was discussed.

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