• Title/Summary/Keyword: Offshore process

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Integrated engineering environment for the process FEED of offshore oil and gas production plants

  • Hwang, Ji-Hyun;Roh, Myung-Il;Lee, Kyu-Yeul
    • Ocean Systems Engineering
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    • v.2 no.1
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    • pp.49-68
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    • 2012
  • In this paper, an offshore process front end engineering design (FEED) method is systematically introduced and reviewed to enable efficient offshore oil and gas production plant engineering. An integrated process engineering environment is also presented for the topside systems of a liquefied natural gas floating production, storage, and offloading (LNG FPSO) unit, based on the concepts and procedures for the process FEED of general offshore production plants. Various activities of the general process FEED scheme are first summarized, and then the offshore process FEED method, which is applicable to all types of offshore oil and gas production plants, is presented. The integrated process engineering environment is presented according to the aforementioned FEED method. Finally, the offshore process FEED method is applied to the topside systems of an LNG FPSO in order to verify the validity and applicability of the FEED method.

Offshore Process FEED(Front End Engineering Design) Method for Integrated Process Engineering (통합 프로세스 엔지니어링을 위한 해양 프로세스 기본 설계 방법론)

  • Hwang, Ji-Hyun;Roh, Myung-Il;Cha, Ju-Hwan;Lee, Kyu-Yeul
    • Journal of the Society of Naval Architects of Korea
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    • v.47 no.2
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    • pp.265-277
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    • 2010
  • In this study, an offshore process FEED(Front End Engineering Design) method is systematically established to perform integrated process engineering for topsides systems of LNG FPSO(Floating, Production, Storage, and Off-loading unit) based on the concepts and procedures for the process FEED of general offshore production plants. First, various activities of the general process FEED engineering are summarized, and then the offshore process FEED method, which is suitable for application to all types of offshore oil and gas production plants, is proposed. Second, an integrated process engineering environment is built based on the proposed FEED method. Finally, the integrated process engineering environment is applied to topsides systems of an LNG FPSO in order to verify the validity and applicability of the proposed FEED method. As a result, it is shown that the proposed FEED method can be applied to the process FEED engineering of FPSOs and moreover will be able to contribute to perform successful offshore projects in the future.

Study on System Support for Offshore Plant Piping Process Using 3D Simulator

  • Kim, Hyun-Cheol;Lee, Gyu-Hong
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.217-226
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    • 2020
  • An offshore plant is an offshore platform that can process oil and gas resources in rough seas with a poor working environment. Moreover, it is a complex structure with different types of offshore facilities and a large amount of outfitting that connects different offshore installations. In particular, an enormous amount of various piping materials is installed in a relatively narrow space, and thus, the difficulty of working is relatively high compared to working in ships or ground plants. Generally, when the 3D detailed design is completed, an offshore plant piping process is carried out at the shipyard with ISO 2D fabrication drawings and ISO 2D installation drawings. If a worker wants to understand the three-dimensional piping composition in the working area, he can only use three-dimensional viewers that provide limited functionality. As offshore plant construction progresses, correlating work with predecessors becomes more complicated and rework occurs because of frequent design changes. This viewer function makes it difficult to identify the 3D piping structure of the urgently needed part. This study deals with the process support method based on a system using a 3D simulator to improve the efficiency of the piping process. The 3D simulator is based on the Unity3D engine and can be simulated by considering the classification and priority of 3D models by the piping process in the system. Further, it makes it possible to visualize progress information of the process. In addition, the punch content can be displayed on the 3D model after the pipe inspection. Finally, in supporting the data in relation to the piping process, it is considered that 3D-simulator-supported piping installing could improve the work efficiency by more than 99% compared to the existing method.

A Study on Process Management Method of Offshore Plant Piping Material using Process Mining Technique (프로세스 마이닝 기법을 이용한 해양플랜트 배관재 제작 공정 관리 방법에 관한 연구)

  • Park, JungGoo;Kim, MinGyu;Woo, JongHun
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.2
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    • pp.143-151
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    • 2019
  • This study describes a method for analyzing log data generated in a process using process mining techniques. A system for collecting and analyzing a large amount of log data generated in the process of manufacturing an offshore plant piping material was constructed. The analyzed data was visualized through various methods. Through the analysis of the process model, it was evaluated whether the process performance was correctly input. Through the pattern analysis of the log data, it is possible to check beforehand whether the problem process occurred. In addition, we analyzed the process performance data of partner companies and identified the load of their processes. These data can be used as reference data for pipe production allocation. Real-time decision-making is required to cope with the various variances that arise in offshore plant production. To do this, we have built a system that can analyze the log data of real - time system and make decisions.

Study of Process for Offshore LNG Production (해상에서의 LNG 생산을 위한 공정 고찰)

  • Kim, Seung-Hyuk;Ha, Mun-Keun;Kim, Byung-Woo;Sadasivam, M.;Koo, Keun-Hoe
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.119-123
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    • 2002
  • Liquefied Natural Gas(LNG) continues to attract modern gas industries as well as domestic markets as their main energy source in the recent years. This is mainly because LNG is inherently cleaner and more energy efficiency than other fuels. Offshore LNG production plant is of interest to many oil producing companies all over the world. This article discuss about the production process encountered while developing such a production facility. Typical offshore oil and gas processing required for oil stabilization and other optional units that can be added to the facilities. The production process can broadly be divided into five major units namely, (i) Oil Stabilization unit, (ii) Gas Treatment unit, (iii) Methane Recovery unit, (iv) Distillation unit and (v) LNG Liquefaction unit. The process simulation was carried out for each unit with a given wellhead composition. The topside facilities of offshore LNG production plant will be very similar to the process adopted in offshore processing platform along with the typical onshore LNG production plant. However, the process design problems associated with FPSO motion to be taken care of while developing floating LNG production plant.

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A Study on the Estimation Process of Material handling Equipment for Offshore Plant Using System Engineering Approach (시스템엔지니어링 기반 해양플랜트 Material handling 장비 수량산출 프로세스에 관한 연구)

  • Han, Seong-Jong;Seo, Young-Kyun;Cho, Mang-Ik;Kim, Hyung-Woo;Park, Chang-soo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.785-795
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    • 2019
  • This paper is a study on the modeling of the quantity estimation model for offshore plant Material handling equipment in FEED(Front End Engineering Design) verification stage using system engineering approach which is an engineering design methods. The relevant engineering execution procedure is not systemized although the operation method and Material handling equipment selection with weight and space constraints is a key part of the FEED. Using the system engineering process, the stakeholder requirements analysis process, the system requirements analysis, and the final system architecture design were sequentially performed, and the process developed through the functional development diagram and Requirement traceability matrix (RTM) was verified. In addition, based on the established process, we propose a Material handling quantity estimation model and Quantity calculation verification Table that can be applied at the FEED verification stage and we verify the applicability through case studies.

Safety Analysis for Installation of Offshore Structure based on Proportional-Derivative Control Strategy with Multibody System

  • Cha, Ju-Hwan;Nam, Bo-Woo;Ha, Sol
    • Journal of Advanced Research in Ocean Engineering
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    • v.4 no.1
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    • pp.35-46
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    • 2018
  • In this paper, safety analysis of the process of installing offshore structures such as manifolds and jacket-type substructures using floating cranes and barges in waves is performed. The safety analysis consists of three components. First, the dynamic responses of the offshore structure, cranes, and barge, all of which are moored and connected using wire ropes, are analyzed. Second, tensions in the wire ropes connecting the cranes and the offshore structures are calculated. Finally, any collision between the offshore structure and the cranes or the barge that transports the offshore structure is detected. Equations of motion of the offshore structure, cranes, and barge are formulated based on multibody dynamics, as well as considering the hydrostatic, hydrodynamic, and mooring forces. Additionally, proportional-derivative control of the tagline between the cranes and the offshore structure is performed to verify the safety of the installation process, as well as for reducing the dynamic response and collisions among them.

Experimental Quality Characteristics for Water Removal in Inner Flushing Oil in Process Piping of Offshore Plant (해양플랜트 프로세스 배관 내경 플러싱 오일속에서 수분제거를 위한 실험적 품질 특성)

  • Park, Chang-Soo;Sung, Ki-Young;Han, Seong Jong
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.797-805
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    • 2019
  • An important problem of offshore plant process piping is equipment accidents due to the removal of fine metal debris and foreign substances in the pipes that deliver fluids such as hydraulic oil, lubricating oil and thermal oil. Temporary flushing equipment to remove debris uses fluid equipment of centrifugal pump and gear pump to prevent equipment accident of offshore platform. The equipment manufacturer requires the shipyard to have a cleanliness rating inside the pipe to meet the international standards ISO4406 and NAS1638 quality levels to prevent damage to the equipment sold. The quality of the internal flushing of pipes conforms to the regulations suggested by the equipment manufacturer. In this paper, three types of electric heater capacity, which is a method of evaporating and removing water inside a pipe during an oil flushing process, were compared. In addition, the study was conducted to remove the flushing oil in the pipe and to improve oil quality.

Estimation of burial depth for arctic offshore pipelines by an ice scour model (빙쇄굴 모델에 의한 극지 해저 파이프라인의 매설깊이 산정)

  • 윤기영;최경식
    • Journal of Ocean Engineering and Technology
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    • v.11 no.2
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    • pp.1-10
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    • 1997
  • The interaction of ground ice features with underlying seabed is one of the major considerations in the design of Arctic pipeline systems. Regarding the development of offshore gas field near Sakhalin Island, which is an ice-infested area, in this paper an ice scour model to determine the burial depth of Arctic offshore pipeline is studied. Using a simplified ice-seabed interaction process, ice scour depth is easily estimated. This nonlinear numerical model can simulate the scouring process for various enviromental parameters such as ice mass, incoming velocity, soil strength. This study also deals with interaction forces during the scouring process in sloping seabed conditions and discusses the ice loads that are transmitted through the seabed soil.

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