• Title/Summary/Keyword: Ocean emission

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A Study on Friction Welding and AE Evaluation for Cold Die Steel and High Temperature Creep Properties (금형강의 마찰용접과 AE평가 및 고온 크리프 특성에 관한 연구)

  • 황성필;김일석;유인종;이연탁;오세규
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.282-288
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    • 2001
  • This paper deals with determining the proper friction welding condition and analyzing various mechanical properties of friction welded joints of the bladepart heat resisting steel(STD11) for cold die punch to the shank part alloy steel(SCM440). And the in-process real-time weld quality evaluation technique by acoustic emission during friction welding of STD11 to SCM440 steels with higher confidence and reliability has been much required even though it might be the first trial approach for developing it. Also, the high temperature properties of STD11-SCM440 weld were considered in this paper.

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Study on Friction Welding of Heat resisting Steel Materials and Its Real Time Evaluation by AE (내열강재의 마찰용접과 AE에 의한 실시간 평가)

  • 김일석;공유식;황성필;김헌경;이연탁;오세규
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.79-87
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    • 2001
  • In this paper, not only the development of optimizing of friction welding with more reliability and more applicability but also the development of in-process real-time weld quality (such as strength and toughness) evaluation technique by acoustic emission for friction welding of the engine exhaustive valve (SUH3-SUH35 dissimilar steels of 12.3mm, 16mm, 20mm, and 24mm in diameters) were performed, comparing with the other FRW matches of materials such as SUH3 to SUH31, STS303 and SUH3 to STS304. As an important result, the techniques for dissimilar friction welding optimization of engine heat resisting steels SUH3 and SUH35 (12.3mm, 16mm, 20mm, and 24mm) and its real-time weld quality evaluation by AE was developed, considering on both diameter and carbon equivalent effects.

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Life Prediction of Fatigue Crack Propagation and Nondestructive Evaluation in 5083 Aluminum Alloy (알루미늄 5083의 피로균열 진전에 따른 수명예측 및 비파괴평가)

  • 남기우
    • Journal of Ocean Engineering and Technology
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    • v.15 no.2
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    • pp.94-98
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    • 2001
  • fatigue life and nondestructive evaluation were examined experimentally using surface crack specimen and compact tension specimen of 5083 aluminium alloy. Acoustic emission signals emanated during failure of aluminum alloys has been the subject of numerous investigations. Possible sources of AE during deformation have been suggested as the dislocations, fracture of brittle particles and debonding of these particles from the alloy matrix. Fatigue life and penetration behavior of long surface crack can be evaluated quantitatively using K values proposed by authors. The influence of stress ratio on the frequency characteristics of AE signals were investigated.

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Numerical Simulation of Aerodynamic Sound by the Finite Difference Lattice Boltzmann Method (차분격자볼츠만법에 의한 유동소음의 수치계산)

  • 강호근;김은라
    • Journal of Ocean Engineering and Technology
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    • v.18 no.2
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    • pp.10-17
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    • 2004
  • In this research, a numerical simulation for the acoustic sounds around a two-dimensional circular cylinder in a uniform flaw was developed, using the finite difference lattice Boltzmann model. We examine the boundary condition, which is determined by the distribution function concerning density, velocity, and internal energy at the boundary node. Pressure variation, due to the emission of the acoustic waves, is very small, but we can detect this periodic variation in the region far from the cylinder. Daple-like emission of acoustic waves is seen, and these waves travel with the speed of sound, and are synchronized with the frequency of the lift on the cylinder, due to the Karman vortex street. It is also apparent that the size of the sound pressure is proportional to the central distance to the circular cylinder. The lattice BGK model for compressible fluids is shown to be a powerful tool for the simulation of gas flaws.

AE Signals Characteristics from Fracture by Type of CFRP Stacking Structure (CFRP 적층 형태에 따른 파괴시 음향방출 신호특성)

  • 남기우;문창권
    • Journal of Ocean Engineering and Technology
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    • v.16 no.2
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    • pp.67-71
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    • 2002
  • Damage process of CFRP laminates was characterized by Acoustic Emission (AE). The main objective of this study is to determine if the sources of AE in CERP laminates could be identified from the characteristics of the waveform signals recorded during monotonic tensile test. The time history and power spectrum of each individual wave signal recorded during test were examined and classified according to their special characteristics. The wave from and frequency of AE signal from a specimens is an aid to the determination of the extent of the different fracture mechanism such as matrix crack, debonding, fiber pull-out and fiber fracture as load is increased. Four distinct types of signals were observed regardless of specimen condition. The result showed that the AE method could be effectively used for analysis of fracture mechanism in CFRP laminates.

Optimization on Bar-to-Bar Similar Friction Welding of Hydraulic Valve Spool Steels and the Weld Strength Properties and its AE Evaluation (유공압밸브스풀용 강재의 봉 대 봉 동종대 마찰용접의 최적화와 용접강도 특성 및 AE품질 평가)

  • 오세규;이경우;전태언;오명석;이원석
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.69-76
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    • 1996
  • In-process quality control and high reliability of the weld are the major concerns in applying friction welding to the economical and qualified mass-production. Experimental examinations and quantitative analysis were performed for the optimiaztion of similar friction welding of hydraulic valve spool steels(SNCM220, SCM435, SACM645, SCM415, ${\varphi}24). The quantitative correlations were found between the initial cumulative counts of acoustic emission(AE) occurring during plastic deformation periods of the welding and the fatigue life as well as weld strength and welding conditions. A real-time evaluation system was developed for the friction weld quality by AE.

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A Study on Tube-to-Tube Similar Friction Welding of Rocket Motor Nozzle Material and its AE Evaluation (로켓모터용 노즐재의 관대관 마찰용접과 AE평가에 관한 연구)

  • Gong, Yu-Sik;O, Se-Gyu;Lee, Bae-Seop
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.66-73
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the tube-to-tube welded joints of O.D. 30mm (I.D 18mm) nozzle steel. This is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. And this study results in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld no micro structural defects.

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Characteristics of the Acoustic Emission Waveforms from the Fatigue Crack Propagation of 2024 Aluminum Alloy with Rivet Hole (리벳구멍을 갖는 2024 알루미늄 합금의 피로 균열 진전 동안에 발생한 음향방출 파형 특성)

  • 남기우;안석환
    • Journal of Ocean Engineering and Technology
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    • v.15 no.1
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    • pp.52-56
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    • 2001
  • This study were looks at the effect of the initial cut length or stress concentration level, on the wave forms produced by crack propagation. The signals were collected, then classified visually for each type of sample. They were put into three classes according to their shapes in the time and frequency domain. Each class should domain signals which could be correlated to a certain micro-failure mechanism that occurs during the fatigue process. Classes of these signals compared, with each sample. To see if there were any classes common to the three samples. The fatigue test attempted to determine if the initial cut length has any influence on the type of signals.

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Acoustic emission during fatigue crack penetration behavior of surface cracked plate (표면균열재의 피로균열 관통거동에 따른 어코스틱에미션)

  • 남기우;김선진;오세규;이건찬;오정환;이주석
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.29-38
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    • 1997
  • Crack penetration behavior by fatigue crack propagation and measurements of AE before-and-after crack penetration were examined using SS41 steel plate. Experimental crack shape of SU type was in good agreement with calculated shape rather than S type. Crack propagation behavior on the front surface appears not to change markedly after penetration. However, crack growth on the back surface appears to accelerate as reported by author. As a crack propagates, AE occurred heavily just before penetration. Then, it decreases and crack is penetrating. A transition from plane strain to plane stress was observed by fractographic study. At this time, separation of fracture surface was shown which affects AE occurrence.

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A Study on Optimization of Friction Welding of Automobile Component Materials(SM40C) and Its Real Time Quality Evaluation by AE (자동차 부품용 강재(SM40C)의 마찰용접 최적화와 AE에 의한 실시간 품질평가에 관한 연구)

  • Oh, Sae-Kyoo;Park, Jong-Bae;Kong, You-Sik
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.88-93
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 16mm shaft(SM40C) as well as the various welding variables. And this is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. The results lead to a practical possibility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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