• Title/Summary/Keyword: Numerical Thermal Analysis

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A Study on Welding Residual Stress by Numerical Simulation on friction Stir Welding

  • Bang, H.S.;Kim, H.J.;Go, M.S.;Chang, W.S.;Lee, C.W.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.62-66
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    • 2002
  • The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of Al-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic finite analysis are used.

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A Numerical Study on the Heat Transfer Characteristics of a Metal Hydride Reactor with Embedded Heat Pipes (내부에 히트파이프를 삽입한 메탈 하이드라이드 반응기의 열전달 특성에 대한 수치해석 연구)

  • Park, Young-Hark;Boo, Joon-Hong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2346-2351
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    • 2008
  • This study deals with heat pipes inserted into the metal hydride(MH) reactor to increase the effective thermal conductivity of the system and thus to enhance the thermal control characteristics. A numerical analysis was conducted to predict the effect of inserted heat pipes on the heat transfer characteristics of MH, which inherently has extremely low thermal conductivity. The numerical model was a cylindrical container of O.D. 76.3 mm and length 1 m, which is partially filled with about 60% of MH material. The heat pipe was made of copper-water combination, which is suitable for operation temperature range between $10^{\circ}C$ and $80^{\circ}C$. Both inner -and outer- heat pipes were considered in the model. Less than two hours of transient time is of concern when decreasing or increasing the temperature for absorption and discharge of hydrogen gas. FLUENT, a commercial software, was employed to predict the transient as well as steady-state temperature distribution of the MH reactor system. The numerical results were compared and analyzed from the view point of temperature uniformity and transient time up to the specified maximum or minimum temperatures.

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Concrete Mixture and Thermal Stress of Preventing Thermal Cracking by Hydration Heat in Mass Concrete Structure (수화열에 의한 온도균열 방지를 위한 매스콘크리트 구조물의 콘크리트 배합과 온도응력 제어방안)

  • 홍성헌;김욱종;김효락
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1163-1168
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    • 2000
  • The method for preventing thermal cracks is necessary in mass concrete structures. So various experiments were carried out for the controls of thermal cracks and we substituted fly ash for a quarter of cement quantity in order to decrease hydration heat. The maximum block size is determined by numerical analysis as well. Hydration heat and thermal stress were measured through various gauges and analysis considering the steps of concrete placement were carried out. It was found from this study that the appropriate block size was able to be determined properly by numerical analysis.

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Numerical Analysis of Heat Flow and Thermal Deformation in Transmission Joining of Polymers Using Nd:YAG Laser (Nd:YAG 레이저를 이용한 폴리머의 투과접합에서 열 유동 및 열 변형 해석)

  • Cha, Sang-Woo;Kim, Jin-Beom;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.24 no.6
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    • pp.28-32
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    • 2006
  • Laser Transmission Joining (LTJ), which is a joining process of polymers by using different transmission rates of materials, was studied numerically. Unlike previous studies, energy loss by reflection at the surface was included. Besides, energy absorbed in the transparent substrate is also considered to increase the accuracy of the analytical results. Furthermore, thermal deformations of the substrates were also calculated. Temperature distribution of the substrates on the joining process could be effectively predicted by using the thermal analysis model developed, which could also analyze the rising phenomenon of the absorbing substrate by bulge effect. Calculated results show that temperature of the absorbing substrate is higher than that of transparent substrate when the laser is being radiated, and this temperature difference causes more thermal deformation in absorbing substrate, which results in the surface rise of the absorbing substrate. Comparison of calculated results with corresponding experimental results could confirm the validity of the numerical analysis model proposed.

Thermal-structural Coupled Field Analysis for Fire Safety Type Ball Valve (화재 안전용 볼밸브의 열·구조 연성해석)

  • Kim, Si-Pom;Lee, Joon-Ho;Lee, Kwon-Hee;Jeon, Rock-Won;Do, Tae-Wan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.28-32
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    • 2011
  • The safety of transporting equipment in a cryogenic condition is one of important problems under the circumstances that the application weight of natural gas is gradually increasing. As a larger disaster may be generated by leakage of oil or gas from valves in case of fire occurrence of a ship, the present research applied a numerical analysis method on thermal stress distribution and deformation, etc. to the design of ball valves satisfying fire safety test's specification(API607) to prevent this. In addition, the present research progressed fire safety tests and compared the test result with numerical analysis results. The Max stress by parts was confirmed through thermal analysis of major parts to evaluate safety. The fire safety test was progressed according to the regulation of API607.

A Study on the Improvement of Numerical Thermal Analysis for Steel Welds (철강 용접부 열해석 정도 향상에 관한 연구)

  • Kang, Youn-Hee;Kim, Choong-Myeong;Hong, Hyun-Uk;Lee, Jong-Bong
    • Journal of Welding and Joining
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    • v.25 no.5
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    • pp.36-44
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    • 2007
  • This paper is the first part of the study on the accuracy improvement of numerical analysis of steel welds. The aim of this paper is to raise the accuracy of thermal analysis results, such as the shape and size of the weld cross section and the hardness distribution in HAZ(Heat-Affected Zone). It is known that the factors affecting on the accuracy are thermal properties, metallurgical properties and welding heat source model. It was found that the arbitrary distributed heat source model should be used to predict practical weld cross section shape and size. Also, in order to improve the prediction accuracy of HAZ hardness distribution, it was essential to consider 2 CCT(Continuous Cooling Transformation) diagrams in calculating volume fraction of transformed phases. One is the peak temperature being around melting temperature. The other is the peak temperature being around metallurgical transformation temperature.

A Numerical Analysis of Polymer Flow in Thermal Nanoimprint Lithography

  • Kim, Nam-Woong;Kim, Kug-Weon;Lee, Woo-Young
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.3
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    • pp.29-34
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    • 2010
  • Nanoimprint lithography (NIL) is an emerging technology enabling cost effective and high throughput nanofabrication. To successfully imprint a nanometer scale patterns, the understanding of the mechanism in nanoimprint forming is essential. In this paper, a numerical analysis of polymer flow in thermal NIL was performed. First, a finite element model of the periodic mold structure with prescribed boundary conditions was established. Then, the volume of fluid (VOF) and grid deformation method were utilized to calculate the free surfaces of the polymer flow based on an Eulerian grid system. From the simulation, the velocity fields and the imprinting pressure for constant imprinting velocity in thermal NIL were obtained. The velocity field is significant because it can directly describe the mode of the polymer deformation, which is the key role to determine the mechanism of nanoimprint forming. Effects of different mold shapes and various thicknesses of polymer resist were also investigated.

The Numerical Analysis on Insulation Performance with Respect to the Envelope Geometries and Array of Evacuated Powder Panel in Rigid Foam/Evacuated Powder Composite Panels (혼합초단열재에서 진공분말패널의 외피형상 및 패널배열에 따른 단열성능해석)

  • Hong, J.K.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.8 no.4
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    • pp.497-509
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    • 1996
  • Evacuated powder insulations have long been known to have better thermal performance than existing commercially available insulators, such as fiber glass and CFC-blown foam. To make a composite powder panel, a series of individually evacuated panels was encapsulated in a rigid closed cell foam matrix. The panels were encapsulated in a thin glass sheet barrier to preserve the vacuum. The thermal conductivity of the individual panel was found to be $0.0062W/m^{\circ}K$ by experiment and the polyurethane foam above had a thermal conductivity of $0.024W/m^{\circ}K$. In this study, numerical analysis using finite element method was carried out to investigate insulation performance of rigid foam/evacuated powder composite panel with respect to panel geometries such as panel pitch, panel aspect ratio and panel area ratio. Numerical analysis has indicated that more optimal vacuum panel geometries, much lower overall thermal conductivities can be achieved.

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Thermal Insulation Property due to Internal Air-layer Content of Warm Multi Layer Materials by using Numerical Analysis (수치해석을 이용한 다겹보온자재의 내부공기층 함유에 따른 보온 특성)

  • Chung, Sung-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.97-103
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    • 2012
  • This study investigates thermal insulation properties of multi layer materials depending on thickness of air layers. Numerical analysis on the heat flow of different insulating materials was conducted to identify whether their temperature distributions demonstrate the reduced rate of heat transfer conclusively or not. Analytical model is divided into two categories. One is to distinguish temperature distribution of the air-layer materials from the non-air layer ones. The other is to compare the efficacy between eight-layered insulating materials with no air-layer contained and three-layered insulating materials which include an air-layer definitely. In the latter case, the identical thickness is assigned to each material. The effect of thermal insulation by including an air-layer is verified in the first analytical model. The result of the second model shows that the insulation of the eight-layered materials is coterminous at the three-layered ones with an air-layer and the thermal insulation of the two materials is imperceptible. The benefits of cost and energy saving are anticipated if air-layers are efficiently incorporated in multi layer insulating materials in a greenhouse.

Numerical Analysis and Experiments for the Stratification of the Hot Water Storage (수축열조의 온도 계층화에 대한 수치해석 및 실험적 연구)

  • Yang, Y.S.;Baek, N.C.;Kim, H.J.;Yoo, J.I.;Lee, J.S.
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.5 no.3
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    • pp.187-197
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    • 1993
  • In this study, the numerical analysis and experiments of the hot water storage using the thermal stratification techniques were carried out. The CPU time for a typical run of the the thermal stratification up to 900 seconds took one week for a $81{\times}31$ mesh size and 10 days for a $118{\times}31$ mesh size, respectively, for a cylindrical shape of the storage. In the initial stage, the numerical results were in favorable agreement with the experimental results, but it showed that the temperature gradients in the storage decreased gradually with time. It was also found that the increase of ${\delta}t$ decreased the convergent speed due to the intensive fluctuation of the velocity field in every iteration. The increase of numbers of grids is projected to forecast a more accurate result, but it made the computing time longer and woul slow down convergence. At the experiments of the flow visualization, it was confirmed that the thermal stratification was apparently built up due to the installation of diffuser at the lower part of the storage. Thus, the thermal performance of the storage could be improved by installing the diffusers at the inlet and outlet.

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