• Title/Summary/Keyword: Numerical Control Machine

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Damage detection of bridges based on spectral sub-band features and hybrid modeling of PCA and KPCA methods

  • Bisheh, Hossein Babajanian;Amiri, Gholamreza Ghodrati
    • Structural Monitoring and Maintenance
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    • v.9 no.2
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    • pp.179-200
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    • 2022
  • This paper proposes a data-driven methodology for online early damage identification under changing environmental conditions. The proposed method relies on two data analysis methods: feature-based method and hybrid principal component analysis (PCA) and kernel PCA to separate damage from environmental influences. First, spectral sub-band features, namely, spectral sub-band centroids (SSCs) and log spectral sub-band energies (LSSEs), are proposed as damage-sensitive features to extract damage information from measured structural responses. Second, hybrid modeling by integrating PCA and kernel PCA is performed on the spectral sub-band feature matrix for data normalization to extract both linear and nonlinear features for nonlinear procedure monitoring. After feature normalization, suppressing environmental effects, the control charts (Hotelling T2 and SPE statistics) is implemented to novelty detection and distinguish damage in structures. The hybrid PCA-KPCA technique is compared to KPCA by applying support vector machine (SVM) to evaluate the effectiveness of its performance in detecting damage. The proposed method is verified through numerical and full-scale studies (a Bridge Health Monitoring (BHM) Benchmark Problem and a cable-stayed bridge in China). The results demonstrate that the proposed method can detect the structural damage accurately and reduce false alarms by suppressing the effects and interference of environmental variations.

A New Approach for Hierarchical Optimization of Large Scale Non-linear Systems (대규모 비선형 시스템의 새로운 계층별 최적제어)

  • Park, Joon-Hoon;Kim, Jong-Boo
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.2
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    • pp.21-31
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    • 1999
  • This paper presents a new possibility of calculating optimal control for large scale which consist of non-linear dynamic sub-systems using two level hierarchical structures method. And the proposed method is based on the idea of block pulse transformation to simplify the algorithm and its calculation. This algorithm used an expansion around the equilibrium point of the system to fix the second and higher order terms. These terms are compensated for iteratively at the second level by providing a prediction for the states and controls which form of a part of the higher order terms. In this new approach the quadratic penalty terms are not used in the cost function. This allows convergence over a longer time horizon and also provides faster convergence. And the method is applied to the problem of optimization of the synchronous machine. Results show that the new approach is superior to conventional numerical method or other previous algorithm.

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Cavitation Visualization Test for Shape Optimization of Bottom Plug in Reversing Valve (공동현상 가시화 실험을 통한 절환밸브 바텀플러그 형상 최적화)

  • Kim, Tae An;Lee, Myeong Gon;Han, Seung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.913-918
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    • 2016
  • A three-way reversing valve, which provides rapid and accurate changes in the water flow direction without requiring any precise control device, is used in automotive washing machines to remove oil and dirt that remain on the machined engine and transmission blocks. Because of the complicated shape of the bottom-plug, however, cavitation occurs in the plug. In this study, the cavitation index and POC (percent of cavitation) were used to quantitatively evaluate the cavitation effect occurring in the bottom-plug on the downstream side. An optimal shape design was conducted via parametric study with a simple CAE model to avoid time-consuming CFD analysis and hard-to-achieve convergence. To verify the results of the numerical analysis, a flow visualization test was conducted using a specimen prepared according to ISA-RP75.23. In this test, the flow characteristics, such as cavitation occurring on the downstream side, were investigated using flow test equipment that included a valve, pump, flow control system, and high-speed camera.

A Fast Generation Method of CAM Model for Machining of Jet Engines Using Shape Search (형상 검색을 이용한 제트엔진 절삭가공을 위한 빠른 CAM 모델 생성 방법)

  • Kim, Byung Chul;Song, Ilhwan;Shin, Suchul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.3
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    • pp.327-336
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    • 2016
  • Manufacturers of aircraft engines have introduced computer-aided manufacturing (CAM) software to operate and control computerized numerical control (CNC) machine tools. However, the generation of a CAM model is a time consuming and error-prone task since machining procedure and operational details are manually defined. For the automatic generation of a CAM model, feature recognition techniques have been widely studied. However, their recognition coverage is limited so that complex shapes such as a jet engine cannot be fully developed. This study presents a novel approach to quickly generate a CAM model from a CAD model using shape search techniques. Once an operator sets a machining operation as a reference operation, the same shapes as the shapes referenced by the operation are searched. The reference operation is copied to the positions of the searched shapes. The proposed method was verified through experiments with a jet engine compressor case.

A Study on Deep Learning Structure of Multi-Block Method for Improving Face Recognition (얼굴 인식률 향상을 위한 멀티 블록 방식의 딥러닝 구조에 관한 연구)

  • Ra, Seung-Tak;Kim, Hong-Jik;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.22 no.4
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    • pp.933-940
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    • 2018
  • In this paper, we propose a multi-block deep learning structure for improving face recognition rate. The recognition structure of the proposed deep learning consists of three steps: multi-blocking of the input image, multi-block selection by facial feature numerical analysis, and perform deep learning of the selected multi-block. First, the input image is divided into 4 blocks by multi-block. Secondly, in the multi-block selection by feature analysis, the feature values of the quadruple multi-blocks are checked, and only the blocks with many features are selected. The third step is to perform deep learning with the selected multi-block, and the result is obtained as an efficient block with high feature value by performing recognition on the deep learning model in which the selected multi-block part is learned. To evaluate the performance of the proposed deep learning structure, we used CAS-PEAL face database. Experimental results show that the proposed multi-block deep learning structure shows 2.3% higher face recognition rate than the existing deep learning structure.

New Mount with Moving-Coil-Type Electromagnetic Actuator for Naval Shipboard Equipment (가동코일형 전자기식 작동기를 결합한 함정 탑재장비용 마운트 개발)

  • Shin, Y.H.;Moon, S.J.;Jung, W.J.;Jeon, J.J.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.10
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    • pp.885-894
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    • 2013
  • In this study, a new hybrid mount with a moving-coil-type electromagnetic actuator is developed to reduce the vibration transmitted from naval shipboard equipment to the ship hull structure. The detailed design of the hybrid mount is determined through several design stages with electromagnetic numerical analysis using Maxwell software. The hybrid mount, which combines a rubber mount with an electromagnetic actuator, has a fail-safe function for shock resistance. The mount is fabricated and tested using a universal testing machine to check the design specifications. Finally, control tests are carried out on the hybrid mount to confirm its performance and applicability.

The Analysis of Skewed Armature Effect for Reduction of End Edge Cogging Force of Stationary Discontinuous Armature PMLSM (전기자 분산배치 PMLSM의 단부 코깅력 저감을 위한 전기자 스큐각의 영향 분석)

  • Kim, Yong-Jae;Kim, Jae-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.9 no.2
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    • pp.243-248
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    • 2014
  • The permanent magnet linear synchronous motors facilitate maintenance, for it is structurally simple compare to rotating machine and has lots of advantage such as a precision control, high speed, high thrust and so on. However, it causes an increase of material cost because of structural characteristics that need to arranges the armature on the full length of transportation lines. Thus, in order to resolve this problem, we propose the discontinuous arrangement method of the armature but the edge always exists due to the structure when the armature is arranged discontinuously. Due to this edge, the cogging force is greatly generated and it causes thrust force ripple generating noise, vibration and decline of performance. Therefore, in this paper, we examined the characteristic of end edge according to the skew angle through 3-D numerical analysis using finite element method(FEM) and improved the operation characteristics.

Implementation of Access Control System Suitable for Meteorological Tasks in Grid Computing Environment (그리드 컴퓨팅 환경에서 기상업무에 적합한 접근 제어 시스템 구현)

  • Na, Seung-kwon;Ju, Jae-han
    • Journal of Advanced Navigation Technology
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    • v.21 no.2
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    • pp.206-211
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    • 2017
  • Recently computing devices by connecting to a network, grid computing, the next generation of digital neural networks that provide maximum service will connect all of the computer such as a PC or server, PDA into one giant network makes the virtual machine. Therefore, we propose the grid computing implementation model to be applied to meteorological business field as follows. First, grid computing will be used for tasks such as the development of numerical models below the mid-scale or test operations, and the final backup of the weather supercomputer. Second, the resources that will constitute grid computing are limited to business PCs and Linux servers operated by the central government considering operational efficiency. Third, the network is restricted to the LAN section, which suggests the implementation of high performance computing.

A Study on the Simulation for Prediction of Cutting Force in Milling Process (밀링가공 시 절삭력 예측을 위한 시뮬레이션 연구)

  • Beak, Seung Yub;Kong, Jung Shik;Jung, Sung Taek;Kim, Seong Hhyun;Jin, Da Som
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.353-359
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    • 2017
  • The classical computer numerical control (CNC) machine is widely used for mold making in various industries. However, while improving the process, it has a negative effect on production quality and worker safety. As a result, the complaints of workers have increased and production quality has decreased. Therefore, we found optimizing cutting conditions to mold industrials for cutting conditions commonly used. However, the problem is the insert tool geometric modeling. In this study, the modeling of an insert tool was performed using the Solidworks program. The insert tool model was imported into the analysis application AdvantEdge, which predicted cutting forces, tool stress, and temperature.

A unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 1. Simulation (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 1. Simulation)

  • Park, Yong-hoon;Cho, Chi-woon;Kim, Sang-jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.1
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    • pp.7-16
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    • 2004
  • The tool path needs to be determined in an efficient manner to generate the final NC (numerical control) code for efficient machining. This is particularly important in machining free form pockets with an arbitrary wall geometry on a three-axis CNC machine. Many CAD/CAM systems use linear interpolation to generate NC tool paths for curved surfaces. However, this needs to be modified to improve the smoothness of the machined bottom surface, reduce machining time and CL (cutter location) file size. Curved machining can be a solution to reduce these problems. The unified rough and finish cut algerian and the tool motion is graphically simulated. In this paper, a grid based 3D navigation algorithm for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is developed.

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