• Title/Summary/Keyword: Number of Cracks

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Analysis of Cracking Characteristics with Indenter Geometry Using Cohesive Zone Model (Cohesive Zone Model을 이용한 압입자 형상에 따른 균열특성분석)

  • Hyun, Hong Chul;Lee, Jin Haeng;Lee, Hyungyil;Kim, Dae Hyun;Hahn, Jun Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.12
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    • pp.1453-1463
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    • 2013
  • In this study, we investigated the effect of the indenter geometry on the crack characteristics by indentation cracking test and FEA. We conducted various cohesive finite element simulations based on the findings of Lee et al. (2012), who examined the effect of cohesive model parameters on crack size and formulated conditions for crack initiation and propagation. First, we verified the FE model through comparisons with experimental results that were obtained from Berkovich and Vickers indentations. We observed whether nonsymmetrical cracks formed beneath the surface during Berkovich indentation via FEA. Finally, we examined the relation between the crack size and the number of cracks. Based on this relation and the effect of the indenter angle on the crack size, we can predict from the crack size obtained with an indenter of one shape (such as Berkovich or Vickers) the crack size for an indenter of different shape.

A Study on the Crack Prevention of the Floor Surface Finishing Mortar adding Chemical Admixtures in Apartment Houses (혼화제를 사용한 공동주택 바닥마감 모르타르의 균열저감에 관한 연구)

  • Lee, Dong-Un
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1541-1548
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    • 2015
  • In this study, strengthening methods of floor surface finishing mortar are investigated to prevent the cracks using crack inhibitor agents, water reducer agent and resin. As a results, The number of crack and compressive strength of the specimen containing water reducer agent or resin had more effective than other specimens containing inhibitor agents at 7 days. And the highest compressive strength specimen showed the relatively no crack, but the lowest compressive strength specimen showed a lot of crack. Therefore the relationship between the crack growth and the compressive strength had proportional connection. A base on the mock-up test, long-term monitoring of the on-site applied to mixing design type3 showed the few cracks.

Pass Schedule Design to Inhibit Surface Cracks Generation on Workpiece in Groove Rolling Process (공형압연 공정에서 소재 표면흠 발생억제를 위한 패스 스케줄 설계)

  • Na, Doo-Hyun;Lee, Young-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1443-1453
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    • 2010
  • We simulated the roughing train of the rod mill of SEAH BESTEEL Inc. using finite element method to inhibit surface cracks initiation on workpiece. We designed 2nd pass (square roll) and applied to this roll in the roughing train of the rod mill. Also, we proposed new pass schedule, which changed roll gap of 3rd and 4th groove by using finite element method. We used shear damage model, which is dependent on shear stress ratio and compared the number of damaged elements on workpiece. A damaged element means surface crack. Consequently, after 2nd pass (square roll) is changed, the error rate decreased by 1.43% when compare to that of the old groove. And the number of damaged elements in the new pass schedule decreased by 37.6%, which is less than present pass schedule.

Study of the Weld Defects Identification Method by Ultrasonic Pulse Echo Patterns (초음파 펄스 에코 패턴으로 용접 결함 식별 방법 연구)

  • Kim, Won-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.12
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    • pp.6114-6118
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    • 2013
  • This study examined the ultrasonic pulse reflection method(UPRM) for testing each ultrasonic pulse waveform model(UPWM) based on weld defects. The sharp crack of a clear signal was generated. The echo height of the defective probes changed according to the location. In a long crack in a circle around the defective probes, the Swivel scanning echo height when using the particle was reduced drastically. The peaks in the echo were thin because the needle was pointed. The porosity defects arising from a single echo was sharp and crisp, but a number of pores of the collective reflection overlapped and ajagged echo was observed. Slag, slag inclusions, cracks, and defects at the Swivel scan of each particle using the echo shape showed difference in the degree. Cracks were revealed as sudden changes in the echo height of the slag inclusions: increase ${\rightarrow}$ decrease ${\rightarrow}$ increase ${\rightarrow}$ decrease. In addition, the location of a number of defects in the dense pore geometry, such as a typical echo sundry, revealed the shape in the slag. Poor penetration of the defect echo, revealed the cracks to have a sharp-edged, crack-like shape with an echo.

LASER WELDING OF SINGLE CRYSTAL NICKEL BASE SUPERALLOY CMSX-4

  • Yanagawa, Hiroto;Nakamura, Daisuke;Hirose, Akio;Kobayashi, Kojiro F.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.193-198
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    • 2002
  • In 1his paper, applicability of laser welding to joining process of single crystal nickel base superalloy turbine blades was investigated. Because heat input of laser welding is more precisely controlled 1han TIG welding, it is possible to optimize solidification microstructure of the welds. Since in single crystal nickel base superalloy the crystal orientation have a significant effect on the strength, it is important to control the solidification microstructure in the fusion zone. A single crystal nickel base supera1loy, CMSX-4, plates were bead-on welded and butt welded using a $CO_2$ laser. The effects of microstructure and crystal orientation on properties of the weld joints were investigated. In bead-on weldling, welding directions were deviated from the base metal [100] direction by 0, 5, 15 and 30 degrees. The welds with deviation angles of 15 and 30 degrees showed fusion zone transverse cracks. As the deviation angles became larger, the fusion zone had more cracking. In the cross section microstructure, the fusion zone grains in 0 and 5 degrees welds grew epitaxially from the base metal spins except for the bead neck regions. The grains in the bead neck regions contained stray crystals. As deviation angles increased, number of the stray crystals increased. In butt welding, the declinations of the crystal orientation of the two base metals varied 0, 5 and 10 degrees. All beads had no cracks. In the 5 degrees bead, the cross section and surface microstructures showed that the fusion zone grains grew epitaxially from the base metal grains. However, the 10 degrees bead, the bead cross section and surface contained the stray crystals in the center of the welds. Orientations of the stray crystals accorded with the heat flow directions in the weld pool. When the welding direction was deviated from the base metal [100] direction, cracks appeared in the area including the stray crystals. The cracks developed along the grain boundaries of the stray crystals with high angles in the final solidification regions at the center of the welds. The fracture surfaces were covered with liquid film. The cracks, therefore, found to be solidification cracks due to the presence of low melting eutectic. As the results, in both bead-on welding and butt welding the deviation angles should be control within 5 degrees for preventing the fusion zone cracks. To investigate the mechanical properties of the weld joints, high temperature tensile tests for bead-on welds with deviation angles of 0 and 5 degrees and the butt welds with dec1ination angles of 0, 5 and 10 degrees were conducted at 1123K. The the tensile strength of all weld joints were more 1han 800MPa that is almost 80% of the tensile strength of the base metal. The strength of the laser weld joints were more than twice that of tue TIG weld joints with a filler metal of Inconel 625. The results reveals 1hat laser welding is more effective joining process for single crystal nickelbase superalloy turbine blades 1han TIG welding.

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A Study on the Propagation Behaviour of the Fatigue Cracks in Rolled Steel Plates (압연강판(壓延鋼板)의 피로균열(被虜龜裂) 전파거동(傳播擧動)에 대(對)한 연구(硏究))

  • C.S.,Kang
    • Bulletin of the Society of Naval Architects of Korea
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    • v.12 no.2
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    • pp.43-58
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    • 1975
  • There are many reports on fatigue crack of metallic materials but most of them relate crack propagation rate to stress intensity factor. The problem of crack propagation is not yet clarified, especially the bridge between micro and macro phenomena In this experiment rotating bending fatigue tests have been carried out with smoothed specimen of rolled steel plates including 0.2% carbon under application of three stress conditions to investigate the slip band and the crack propagation behaviour. The results obtained are as follows; 1) The length of cracks which have grown at initial crack tips can be expressed as follows; $l=Ae^{BNr}$(A,B: constant, $N_r$: cycle ratio) $\frac{dl}{dN}=\frac{AB}{N_f}{\cdot}e^{BNr}$($N_f$:fatigue life) 2) The ratio of slipped grain number to total grain number is $S_f=7{\sigma}-5.6$-5.6{\sigma}_c$($\sigma$: stress amplitude) (${\sigma}_c$: fatigue limit) 3) When the fatigue process transfers from Stage I to Stage II, the crack which propagates into specimen changes its direction from that of the maximum shear stress to the direction of perpendicular to principal stress and this is same in the circumferential direction of specimen. the crack propagation behaviors of both sides of a crack are different each other when they approach to the grain boundary.

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Long-Term Characteristics on Flexural Performance of Steel Fiber Reinforced Concrete Continuous Slab (강섬유보강콘크리트 연속슬래브 휨성능의 장기거동 특성)

  • Hong, Geon-Ho;Jung, Seong-Won
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.10
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    • pp.163-170
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    • 2019
  • In spite of various advantages, steel fiber reinforced concrete is still limited in its use due to the insufficient research results on the structural performance and design criteria. This study evaluated the long-term behavior of the steel fiber reinforced concrete slabs by long-term loading experiments based on the short-term load bearing capacity of steel fiber reinforced concrete slabs obtained from previous studies. In this study, long-term loading experiments were carried out on Total four 2-span continuous slab specimens were tested for examining the long-term behavior of steel fiber reinforced concrete members. Long-term behavior characteristics of members were evaluated by measuring the long-term deflection, drying shrinkage, the number and width of cracks. Experimental results showed that the instant deflection of the steel fiber reinforced concrete slab is about 50% of the normal reinforced concrete slab. And, it was analyzed that the long-term deflection of the specimen using steel fiber reinforced concrete was about 10~20% lower than that of normal concrete by the long-term deflection over 100 days. In addition, the slab specimen using steel fiber reinforced concrete was evaluated to have just 70% of the number and width of cracks compared with normal concrete specimens.

Transfer Learning Based Real-Time Crack Detection Using Unmanned Aerial System

  • Yuvaraj, N.;Kim, Bubryur;Preethaa, K. R. Sri
    • International Journal of High-Rise Buildings
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    • v.9 no.4
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    • pp.351-360
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    • 2020
  • Monitoring civil structures periodically is necessary for ensuring the fitness of the structures. Cracks on inner and outer surfaces of the building plays a vital role in indicating the health of the building. Conventionally, human visual inspection techniques were carried up to human reachable altitudes. Monitoring of high rise infrastructures cannot be done using this primitive method. Also, there is a necessity for more accurate prediction of cracks on building surfaces for ensuring the health and safety of the building. The proposed research focused on developing an efficient crack classification model using Transfer Learning enabled EfficientNet (TL-EN) architecture. Though many other pre-trained models were available for crack classification, they rely on more number of training parameters for better accuracy. The TL-EN model attained an accuracy of 0.99 with less number of parameters on large dataset. A bench marked METU dataset with 40000 images were used to test and validate the proposed model. The surfaces of high rise buildings were investigated using vision enabled Unmanned Arial Vehicles (UAV). These UAV is fabricated with TL-EN model schema for capturing and analyzing the real time streaming video of building surfaces.

A transfer matrix method for in-plane bending vibrations of tapered beams with axial force and multiple edge cracks

  • Lee, Jung Woo;Lee, Jung Youn
    • Structural Engineering and Mechanics
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    • v.66 no.1
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    • pp.125-138
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    • 2018
  • This paper proposes a transfer matrix method for the bending vibration of two types of tapered beams subjected to axial force, and it is applied to analyze tapered beams with an edge or multiple edge open cracks. One beam type is assumed to be reduced linearly in the cross-section height along the beam length. The other type is a tapered beam in which the cross-section height and width with the same taper ratio is linearly reduced simultaneously. Each crack is modeled as two sub-elements connected by a rotational spring, and the method can evaluate the effect of cracking on the desired number of eigenfrequencies using a minimum number of subdivisions. Among the power series available for the solutions, the roots of the differential equation are computed using the Frobenius method. The computed results confirm the accuracy of the method and are compared with previously reported results. The effectiveness of the proposed methods is demonstrated by examining specific examples, and the effects of cracking and axial loading are carefully examined by a comparison of the single and double tapered beam results.

Detection of a Crack on a Plate by IDT Type Lamb Wave Sensors (IDT형 Lamb 파 센서에 의한 판상의 균열 검출)

  • Kim, Jun-Ho;Roh, Yong-Rae
    • The Journal of the Acoustical Society of Korea
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    • v.29 no.8
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    • pp.483-490
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    • 2010
  • In this paper, an Inter-Digital Transducer (IDT) type Lamb wave sensor is proposed to estimate the geometry and number of cracks on a plate structure, and its validity is checked through experiments. This IDT type sensor is more readily controllable than conventional patch type piezoelectric sensors to modify its operation frequency and directionality by altering its finger patterns. In this work, omni-directional annular IDT and highly directional rectangular IDT sensors are designed and fabricated. The IDT sensors are used to diagnose the length, number and orientation of cracks on an aluminum plate by measuring the amplitude and time of flight of Lamb waves. The results are analyzed to discuss the efficacy of the IDT sensors.