• Title/Summary/Keyword: Number of Cracks

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Cylindrical Grinding Integrity - A Review on Surface Integrity

  • Alagumurthi, N.;Palaniradja, K.;Soundararajan, V.
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.24-44
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    • 2007
  • Cylindrical grinding is one of the important metal cutting processes used extensively in the finishing operation of discrete components. The inherent high cutting temperature in grinding if not controlled may lead to rapid tool wear, which in turn will lead to dimensional inaccuracy. The very nature of the grinding mechanism in material removal impairs the grounded surfaces by inducing residual stress, micro cracks and other thermal damages at the machined surface. This paper is an attempt to review some of the surface integrity issues in cylindrical grinding taken up and reported by number of researchers over the years. This review may have been planned to be useful to the researchers and other professionals interested to work on grinding.

Research on rib-to-diaphragm welded connection by means of hot spot stress approach

  • Wang, Binhua;Lu, Pengmin;Shao, Yuhong
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.135-148
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    • 2015
  • The cutout hole locating at the place of rib-to-diaphragm welded connection is adopted to minimize the restraint, which is caused by the floor-beam web to rib rotation at the support due to the unsymmetrical loads in orthotropic deck. In practice, an inevitable problem is that there is a large number of welding joint's cracks formed at the edge of cutout hole. In this study, a comparative experiment is carried out with two types of cutout hole, the circular arc transition and the vertical transition. The fatigue life estimation of specimens is investigated with the application of the structural hot spot stress approach by finite element analyses. The results are compared with the ones of the fatigue tests which are carried out on these full-scale specimens. Factors affecting the stress range are also studied.

Strength Degradation from Contact Fatigue in Self-toughened Glass-ceramics

  • Lee, Kee Sung;Kim, Do Kyung;Woo, Sang Kuk;Han, Moon Hee
    • The Korean Journal of Ceramics
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    • v.7 no.2
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    • pp.63-69
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    • 2001
  • We investigated strength degradations from cyclic contact fatigue in self-toughened glass-ceramics. Hertzian indentation was used to induce cyclic contact load. Dynamic fatigue was also performed with changing stress rates from 0.01 to 10000 MPa/sec. After that, strength data and fracture origins were analysed. As the number of contact cycles increased or stressing rate decreased, severe strength degradation occurred by as much as 50% because of radial cracks developed from microcrack coalescence.

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A Study on Servo DC Resistance Spot Welding of Mg Alloy Sheet(1) (Mg합금판재의 서보가압식 DC점용접에 관한 연구(1))

  • Jung, Sun-Nyeo;Chang, Hee-Seok;Lee, Mok-Young
    • Journal of Welding and Joining
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    • v.27 no.1
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    • pp.102-107
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    • 2009
  • Weldability of Mg alloy was investigated using servo-actuated DC resistance spot welder. Due to its uncommon electrical and mechanical properties, lots of voids and cracks were observed inside nugget with conventional weld schedule. Lobe curve was proposed to clarify proper electrode force and weld current, which guarantee reasonable weld strength and fatigue life. Macro structure of sectioned specimen was examined to count total number of void and crack. Post weld schedule is also proposed to reduce micro victors hardness value of weld zone.

A study on the structure and properties of Cr and Cr$_2$O$_3$ films deposited by the vacuum evaporation method (진공 증발법으로 증착한 Cr, Cr$_2$O$_3$ 박막의 조직 및 특성에 관한 연구)

  • 이종민;이정중
    • Journal of Surface Science and Engineering
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    • v.27 no.2
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    • pp.74-82
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    • 1994
  • The structure and properties such as adhesion and corrosion resistance of Cr and $Cr_2O_3$ films, deposited on steel plates by the vacuum evaporation method, were investigated. According to the ESCA and AES analy-sis, it could be concluded that chromium oxide with uniform composition could be formed on the steel sub-strate. The deposited Cr and $Cr_2O_3$ films had high adhesion strength, and they did not peeled off by the tape test. The adhesion property, however, was deteriorated as the film thciknes increased. After bending of the deposited specimen many cracks were observed by SEM, and they were assumed to have propagated along co-lumnar boundaries by the bending test. The corrosion resistance of the films was not generally good, which in-dicates that the films had a porous structure with a large number of defects such as pin holes and voids.

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Fatigue of tubular steel lighting columns under wind load

  • Peil, U.;Behrens, M.
    • Wind and Structures
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    • v.5 no.5
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    • pp.463-478
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    • 2002
  • Lighting and traffic signal columns are mainly stressed by excitation due to natural, gusty wind. Such columns typically have a door opening about 60 cm above ground level for the connection of the buried cable with the column's electric system. When the columns around this notch are inadequately designed, vibrations due to gusty winds will produce considerable stress amplitudes in this area, which lead to fatigue cracks. To give a realistic basis for a reliable and economic design of lighting and traffic signal columns, a number of experimental and theoretical investigations have been made. The proposed design concept allows the life of such columns to be assessed with a satisfactory degree of accuracy.

Lap Splice Performance of Reinforcing Bars in High Performance Fiber Reinforced Cementitious Composite under Repeated Loading (반복하중 하에서 고인성 시멘트 복합체 내 철근의 겹침이음성능)

  • Jeon, Esther;Kim, Sun-Woo;Yang, Ii-Seung;Han, Byung-Chan;Yun, Hyun-Do
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.181-184
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    • 2005
  • Experimental results on lap splice performance of high performance fiber reinforced cementitious composite(HPFRCC) with fiber types under repeated loading are reported. Fiber types were polypropylene(PP), polyethylene(PE) and hybrid fiber[polyethylene fiber+steel cord(PE+SC)]. The development length($l_d$) was calculated according to the relevant ACI code requirements for reinforcing bars in concrete. The current experimental results demonstrated clearly that the use of fibers in cementitious matrixes increases significantly the splice strength of reinforcing bars in tension. Also, the presence of fibers increased the number of cracks formed around the spliced bars.

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A Study on the Dynamic Behaviors of a Disk Brake for a High-Speed Train (고속전철용 디스크 브레이크의 동적거동 특성에 관한 연구)

  • 조승현;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.276-282
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    • 1999
  • Using a coupled thermal-mechanical analysis, the dynamic distortion of the ventilated disk brakes has been presented for a high-speed train. The offset ratio between the maximum and minimum values of the thermal distortions has been analyzed as a function of a braking number. The computed FEM results show that the offset ratios in radial direction are much greater than those of circumferentially distorted components. This means that the axial distortions in radial direction may dominantly produce thermally caused wears and cracks at the rubbing surfaces.

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Adaptive finite elements by Delaunay triangulation for fracture analysis of cracks

  • Dechaumphai, Pramote;Phongthanapanich, Sutthisak;Bhandhubanyong, Paritud
    • Structural Engineering and Mechanics
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    • v.15 no.5
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    • pp.563-578
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    • 2003
  • Delaunay triangulation is combined with an adaptive finite element method for analysis of two-dimensional crack propagation problems. The content includes detailed descriptions of the proposed procedure which consists of the Delaunay triangulation algorithm and an adaptive remeshing technique. The adaptive remeshing technique generates small elements around the crack tips and large elements in the other regions. Three examples for predicting the stress intensity factors of a center cracked plate, a compact tension specimen, a single edge cracked plate under mixed-mode loading, and an example for simulating crack growth behavior in a single edge cracked plate with holes, are used to evaluate the effectiveness of the procedure. These examples demonstrate that the proposed procedure can improve solution accuracy as well as reduce total number of unknowns and computational time.

Lateral buckling of reinforced concrete beams without lateral support

  • Aydin, Ruhi;Kirac, Nevzat
    • Structural Engineering and Mechanics
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    • v.6 no.2
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    • pp.161-172
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    • 1998
  • Reinforced concrete beams possess variable flexural and torsional stiffnesses due to formation of cracks in the tension area along the beam. In order to check the stability of the beam, it is thus more appropriate to divide the beam into a finite number of segments for which mean stiffnesses and also bending moments are calculated. The stability analysis is further simplified, by using these mean values for each segment. In this paper, an algorithm for calculating the critical lateral buckling slenderness ratio for a definite load level, in a reinforced concrete beam without lateral support at the flanges, is presented. By using this ratio, the lateral buckling safety level of a slender beam may be checked or estimated.