• Journal of computational fluids engineering
• /
• v.21 no.2
• /
• pp.112-119
• /
• 2016

NEXTSat-1 is the next-generation small-size artificial satellite system planed by the Satellite Technology Research Center(SatTReC) in Korea Advanced Institute of Science and Technology(KAIST). For the control of attitude and transition of the orbit, the system has adopted a RHM(Resisto-jet Head Module), which has a very simple geometry with a reasonable efficiency. An axisymmetric model is devised with two coil-resistance heaters using xenon(Xe) gas, and the minimum required specific impulse is 60 seconds under the thrust more than 30 milli-Newton. To design the module, seven basic parameters should be decided: the nozzle shape, the power distribution of heater, the pressure drop of filter, the diameter of nozzle throat, the slant length and the angle of nozzle, and the size of reservoir, etc. After quasi one-dimensional analysis, a theoretical value of specific impulse is calculated, and the optima of parameters are found out from the baseline with a series of multi-physical numerical simulations based on the compressible Navier-Stokes equations for gas and the heat conduction energy equation for solid. A commercial code, COMSOL Multiphysics is used for the computation with a FEM (finite element method) based numerical scheme. The final values of design parameters indicate 5.8% better performance than those of baseline design after the verification with all the tuned parameters. The present method should be effective to reduce the time cost of trial and error in the development of RHM, the thruster of NEXTSat-1.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2007.11a
• /
• pp.114-118
• /
• 2007

Design and fabrication of a 30-tonf-class full-scale regenerative cooling combustion chamber of a liquid rocket engine for a ground hot firing test are described. It has chamber pressure of 60 bar and nozzle expansion ration of 12 and manufactured to have a single welded structure of· the mixing head and the chamber. The material of the mixing head is STS316L which has excellent mechanical property in cryogenic condition. The chamber comprise of the cylinder, nozzle throat, and 1st/2nd nozzle parts. The material of the inner jacket is copper alloy/STS329J1/STS316L and that of the outer jacket is STS329J1. The components of· the combustor were manufactured by mechanical processing including lathing, milling, MCT, rolling and pressing. The machined components were integrated to a single body by means of general welding, electron beam welding(EBW), and brazing.

• Journal of Advanced Marine Engineering and Technology
• /
• v.35 no.2
• /
• pp.175-181
• /
• 2011

The purpose of this study is to secure the design data for the optimization of the radial turbine and heat cycle system, by using the CFD analysis technique and the design of 100kW class radial turbine applicable to waste heat recovery generation system for ship. Radial turbine was comprised of scroll casing, vane nozzle with 18 blades and rotor with 13 blades, and analysis grid was used to about 2.3 million. Mass flow rate and rotational speed was 0.5kg/s, 75,0000rpm, respectively. Eight kinds of inlet pressure was set between 195 and 620kPa. As the flow accelerated through the nozzle passage to the throat, the pressure level at the pressure and suction sides becomed similar to about Mach number of 0.35. When the inlet temperature and pressure was $250^{\circ}C$, 352kPa respectively, the isentropic efficiency and mechanical power showed the analysis results of 74% and 108kW.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.21 no.6
• /
• pp.1-7
• /
• 2017

The performance of a MEMS solid propellant thruster was predicted and analyzed through internal ballistics model and CFD analysis. The nozzle throat was $416{\mu}m$, and the area ratio of the nozzle was 1.85. As a result of the internal ballistics model, chamber pressure increased up to 197 bar and the maximum thrust was 3,836 mN. In CFD analysis, the chamber pressure of the internal ballistics model was applied as the operating pressure, and the CFD model was divided into an adiabatic and a heat loss model. As a result, the maximum thrust of the adiabatic model was 14.92% lower than that of the internal ballistics model, and the effect of heat loss was insignificant.

• Journal of the Computational Structural Engineering Institute of Korea
• /
• v.30 no.2
• /
• pp.119-125
• /
• 2017

Ablative material in a rocket nozzle is exposed to high temperature combustion gas, thus undergoes complicated thermal/chemical change in terms of chemical destruction of surface and thermal decomposition of inner material. Therefore, method for conjugate analysis of thermal response inside carbon/phenolic material including rocket nozzle flow, surface chemical reaction and thermal decomposition is developed in this research. CFD is used to simulate flow field inside nozzle and conduction in the ablative material. A change in material density and a heat absorption caused by the thermal decomposition is considered in solid energy equation. And algebraic equation under boundary layer assumption is used to deduce reaction rate on the surface and resulting destruction of the surface. In order to test the developed method, small rocket nozzle is solved numerically. Although the ablation of nozzle throat is deduced to be higher than the experiment, shape change and temperature distribution inside material is well predicted. Error in temperature with experimental results in rapid heating region is found to be within 100 K.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.8 no.1
• /
• pp.81-84
• /
• 2004

A water-cooled calorimeter chamber with 8 cooling channels based on KSR-III sub-scale chamber has been designed and manufactured. One dimensional empirical correlation has been used at the design stage and full three-dimensional CFD analysis has been conducted to confirm the cooling condition for hot fire test is safe. Predicted heat flux is accurate around the nozzle throat when the thermal resistance of carbon deposit is considered. However relatively large difference is observed in chamber part.

• Proceedings of the KSME Conference
• /
• 2004.11a
• /
• pp.1494-1498
• /
• 2004

Transition sequence of rocket to ramjet was simulated numerically for a two-dimensional axisymmetric can-type ramjet engine. Multi-species preconditioned Navier-Stokes equations with $k-{\varepsilon}$ turbulence model and finite-rate chemistry model was employed. To calculate transition sequence, initial flow-field conditions for inlet diffuser with closed port-cover was computed first, and then that result was applied as initial conditions after port-cover opened. Terminal shock was developed as a result of increased pressure in a combustor due to combustion and ramjet operated at supercritical condition. For a smaller nozzle throat area, buzz instability was occurred. Strong pressure oscillations were observed as a result of forward and backward movement of terminal shock and those oscillations were not damped out.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.33 no.5
• /
• pp.72-78
• /
• 2005

We conducted the performance test of micronozzle having nozzle throat diameter of 1.0, 0.5, 0.25 mm in an ambient pressure. We used N2 gas as a cold gas propellant. We varied chamber pressure from 2 to 20 bar and measured the thrust and mass flow rate. Through the test, we concluded that viscous losses were increased with decreasing chamber pressure. We found that micronozzle performance was higher than orifice performance through thrust comparison.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2006.05a
• /
• pp.393-397
• /
• 2006

In this study, combustion characteristics of solid propellants using sorbitol and potassium nitrate were found out. Burning rate was calculated with several combustion experiments, also specific impulse and characteristic exhaust velocity were compared with theoretical value. Thrust measured with thrust measurement system using plate spring. Mixture ratio of propellants was varied in experiments, also combustion characteristics of solid propellants which consulted experimental results was used micro solid rocket design having 1mm nozzle throat.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2011.11a
• /
• pp.705-708
• /
• 2011

Ejector system can induce the secondary flow or affect the secondary chamber pressure by both shear stress and pressure drop which are generated in the primary jet boundary. Ejectors are widely used in a range of applications such as a turbine-based combined-cycle propulsion system and a high altitude test facility for rocket engine, pressure recovery system, desalination plant and ejector ramjet etc. The primary interest of this study is to set up an design procedure on the configuration and operating condition of multi-ejector for the various high altitude simulation.