• Title/Summary/Keyword: Nozzle Printing

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Design and Experimental Verification of Blasting Nozzle for Wide Area Surface Treatment based on Incompressible Flow Analysis (비압축성 유동해석에 기초한 대면적 표면처리용 브라스팅 노즐 설계 및 실험적 검증)

  • Kim, Taehyung;Kwak, Jun Gu;Lee, Se Chang;Lee, Sang Ku;Lee, Seung Ho
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.49-56
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    • 2019
  • In this study, a blasting nozzle was designed based on incompressible flow analysis to clean wide surface of parts used in power plant. The outlet side section of the designed nozzle has a wide bore with a linear shape. After the design, the nozzle prototype was made by three dimensional printing, and the cleaning performance test was performed after mounting it on the blasting machine. The wide bore size obtained after the analysis was almost the same as the wide bore size obtained from the surface of the plate specimen after the experiment. Ultimately, it was confirmed that the design of blasting nozzle for wide surface treatment is effective.

Evaluation of Mechanical Properties and Washability of 3D Printed lace/voil Composite Fabrics Manufactured by FDM 3D printing Technology (FDM 3D 프린팅 기술로 제작된 3D 프린팅 레이스/보일 복합직물의 역학적 특성 및 세탁성 평가)

  • Lee, Sunhee
    • Fashion & Textile Research Journal
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    • v.20 no.3
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    • pp.353-359
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    • 2018
  • In this study, fused deposition modellig(FDM) 3D printing technology has been applied directly to polyester voil fabric to produce 3D printed lace/voil composite fabrics. A stereolithograpy(STL) file with a lace type 3D modelling under the various thickness were prepared and transformed into a g-code file using a g-code generator. The extrusion conditions for FDM 3D printing were controlled by 50mm/s of nozzle speed, $235^{\circ}C$ of nozzle temperature, $40^{\circ}C$ of heating bed temperature. 3D printed lace/voil composite fabriscs manufactured by 3D printing based on FDM using a thermoplactic polyurethane(TPU) filaments were obtained. To evaluate the mechanical properties and washability of the fabricated 3D printed lace/voil composite fabric, KES-FB system test, washing fastness test and dry cleaning resistance test were conducted. As 3D printing thickness increased, KOSHI, NUMERI, and FUKURAMI of 3D printed lace/voil composite fabric increased. From the results of the primary hand value test, 3D printed lace/voil composite fabrics were confirmed to be applicable to women's summer garments. As a result of the washability and dry cleaning resistance test of the 3D printed lace/voil composite fabrics, all samples were graded 4-5.

Micropattern Arrays of Polymers/Quantum Dots Formed by Electrohydrodynamic Jet (e-jet) Printing (이젯 프린터를 사용한 고분자/퀀텀닷 마이크로 패터닝 공정)

  • Kim, Simon;Lee, Su Eon;Kim, Bong Hoon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.1
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    • pp.18-23
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    • 2022
  • Electrohydrodynamic jet (e-jet) printing, a type of direct contactless microfabrication technology, is a versatile fabrication process that enables a wide range of micro/nanopattern arrays by applying a strong electric field between the nozzle and the substrate. In general, the morphology and the thickness of polymers/quantum dot micropatterns show a systematic dependence on the diameter of the nozzle and the ink composition with a fully automated printing machine. The purpose of this report is to provide typical examples of e-jet printed micropatterns of polymers/quantum dots to explain the effect of each process variable on the result of experiments. Here, we demonstrate several operating conditions that allow high-resolution printing of layers of polymers/quantum dots with a precise control over thickness and submicron lateral resolution.

Development of Multi Piezo Ink-Jet Printing System Using Arbitrarily Waveform Generator (임의 전압파형발생기를 이용한 다중 피에조 잉크젯 3D 프린팅 장비 개발)

  • Kim, Jung Su;Kim, Dong Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.9
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    • pp.781-786
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    • 2015
  • Recently, studies of 3D printing methods have been working in various applications. For example, the powder base method laminates the prints by using a binding or laser sintering method. However, the draw back of this method is that the post process is time consuming and does not allow for parts to be rapidly manufactured. The binding method requires the post process while the time required for the post process is longer than the manufacturing time. This paper proposes a UV curing binding method with an integrated piezo printing head system. The optimization of an arbitrary waveform generation for the control of a UV curable resin droplet was researched, in addition to developed optimized UV curing processes in multi nozzle ink jet heads.

A Study on Tensile Strength Dependent on Variation of Output Condition of the X-shape Infill Pattern using FFF-type 3D Printing (융합 필라멘트 제조 방식의 3D 프린팅을 이용한 X자 형상 내부 채움 패턴의 출력 옵션 변화에 따른 인장강도 연구)

  • D. H. Na;H. J. Kim;Y. H. Lee
    • Transactions of Materials Processing
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    • v.33 no.2
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    • pp.123-131
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    • 2024
  • Plastic, the main material of FFF-type 3D printing, exhibits lower strength compared to metal. research aimed at increasing strength is needed for use in various industrial fields. This study analyzed three X-shape infill patterns(grid, lines, zigzag) with similar internal lattice structure. Moreover, tensile test considering weight and printing time was conducted based on the infill line multiplier and infill overlap percentage. The three X-shape infill patterns(grid, lines, zigzag) showed differences in nozzle paths, material usage and printing time. When infill line multiplier increased, there was a proportional increase in tensile strength/weight and tensile strength/printing time. In terms of infill overlap percentage, the grid pattern at 50% and the zigzag and lines patterns at 75% demonstrated the most efficient performance.

Nano-Sized Phosphor by Reverse Emulsion Process and Precision Nozzle Phosphor Patterning

  • Park, Lee-Soon;Yoon, Hae-Sang;Han, Yoon-Soo;Im, Moo-Sik;Kwon, Young-Hwan
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.536-539
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    • 2004
  • A novel ink-jet printing method was investigated for fine patterning of phosphor layer in PDP using a precision nozzle printing. A reverse emulsion method was developed for the synthesis of nano-sized phosphor powder that could be formulated in the phosphor ink. The composition of the phosphor ink including charge controlling agents, solvent, dispersant and nano-sized phosphor powder was optimized for the fine patterning of phosphor layer for high resolution PDP.

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A Study on the Drop Formation of the Liquid Jet Device for Rapid Prototyping (신속 시작법용 액적 생성 장치에서의 액적 생성에 대한 연구)

  • Lee, U-Il;Kim, Seon-Min;Park, Jong-Seon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.8
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    • pp.1021-1029
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    • 2001
  • Rapid prototyping(RP) is a novel technology to create 3D products directly from CAD system. This study proposes a new RP method which uses the PZT ceramic plate to make a Drop-On-Demand liquid jet from the nozzle. The characteristic of drop formation in the new system is investigated both numerically and experimentally. The optimal drop for 3-D Printing can be obtained by the proper amplitude and frequency of the applied voltage. Also the process of the drop formation is analyzed using the pressure wave theory and verified by numerical simulation. First, the pressure wave generated by the deformation of the Piezo-plate at the nozzle is analyzed by solving the 2D axisymmetric wave equation via Finite Element Method. Finally, the drop formation process is simulated using a commercial software, FLOW 3D considering the pressure at the nozzle obtained by solving the wave equation as the boundary condition.

Characteristic Analysis of High Speed Inkjet Printing Head for Digital Textile Printing (디지털날염용 고속 구동형 잉크젯 프린팅 헤드의 특성해석)

  • Lee, Duck-Gyu;Hur, Shin
    • Journal of Sensor Science and Technology
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    • v.27 no.6
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    • pp.421-426
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    • 2018
  • To develop a piezoelectric inkjet printhead for high-resolution and high-speed printing, we studied the characteristics of an inkjet printhead by analyzing the major design parameters. An analytical model for the inkjet printhead was established, and numerical analysis of the coupled first-order differential equation for the defined state variables was performed using state equations. To design the dimension of the inkjet printhead with a driving frequency of 100 kHz, the characteristics of the flow rate and discharge pressure of the nozzle were analyzed with respect to design variables of the flow chamber, effective sound wave velocity, driving voltage, and voltage waveform. It was predicted that the change in the height of the flow chamber does not significantly affect the Helmholtz resonance frequency and discharge speed of the nozzle. From the analysis of change in flow chamber width, it is observed that as the width of the flow chamber increases, the ejection speed greatly increases and the Helmholtz resonance frequency decreases considerably, thereby substantially affecting the performance of the inkjet printhead.

Compressive Properties of 3D Printed TPU Samples with Various Infill Conditions (채우기 조건에 따른 3D 프린팅 TPU 샘플의 압축 특성)

  • Jung, Imjoo;Lee, Sunhee
    • Journal of the Korean Society of Clothing and Textiles
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    • v.46 no.3
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    • pp.481-493
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    • 2022
  • This study investigated process conditions for 3D printing through manufacturing thermoplastic polyurethane (TPU) samples under different infill conditions. Samples were prepared using a fused deposition modeling 3D printer and TPU filament. 12 infill patterns were set (2D: grid, lines, zigzag; 3D: triangles, cubic, cubic subdivision, octet, quarter cubic; 3DF: concentric, cross 3D, cross, honeycomb), with 3 infill densities (20%, 50%, 80%). Morphology, actual time/weight and compressive properties were analyzed. In morphology: it was found that, as infill density increased, the increase rate of the number of units rose for 2D and fell for 3DF. Printing time varied with the number of nozzle movements. In the 3DF case, the number of nozzle movements increased rapidly with infill density. Sample weight increased similarly. However, where the increase rate of the number of units was low, sample weight was also low. In compressive properties: compressive stress increased with infill density and stress was high for the patterns with layers of the same shape.

Optimization of Aqueous Nano Ceramic Ink and Printing Characterization for Digital Ink-Jet Printing

  • Kwon, Jong-Woo;Sim, Hee-Seok;Lee, Jong-Heun;Hwang, Kwang-Taek;Han, Kyu-Sung;Kim, Jin-Ho;Kim, Ung-Soo
    • Journal of the Korean Ceramic Society
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    • v.54 no.6
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    • pp.478-483
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    • 2017
  • The advantage of ceramic ink-jet printing technology is the accurate and fast printing process of digital images for various products. For digital ink-jet printing applications, ceramic ink requires proper viscosity and surface tension, along with dispersion stability of the inorganic pigments. The purpose of this study is the formulation of an environment-friendly ceramic ink with a water-based system; using nano-sized $CoAl_2O_4$ pigment as a raw material, ink should have dispersion stability to prevent nozzle clogging during ink-jet printing process. In addition, the surface tension of the ceramic ink was optimized with the polysiloxane surfactant according to the surface tension requirement (20 - 45 mN/m) for ceramic ink-jet printing; by adjusting the viscosity with poly ethylene oxide, jetting behavior of the ceramic ink was investigated according to changes in the physical features through drop watcher measurement.