• Title/Summary/Keyword: Nozzle Injection Pressure

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Study of Turbine Module Design for Die Casting Mold Release Injection Robot System (다이케스팅 이형재 분사 로봇시스템의 터빈 모듈 설계에 관한 연구)

  • Choi, Hyun-Jin;Son, Young-Bum;Park, Chul-Woo;Lee, Seung-Yong;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.1-7
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    • 2015
  • Cleaning by injecting dry ice and water is a generally adopted trend these days to clean molds (injection, diecasting foundry, press, rubber mold, etc). This cleaning method is performed manually, or by installing multiple high pressure spray nozzles. We have manufactured a turbine cleaning module device that is able to clean diecasting modules at any position and angle in the space by mounting an articulated robot instead of the existing pipe type injection nozzle, to minimize lead time and enhance working yield of the cleaning process. In this paper, we analyzed process factors that are required to design the turbine module by reviewing number of revolution, and results according to different blade angles and thicknesses of the mold release injection turbine module, using computational fiuid dynamics (CFD).

Effect of Ambient Conditions on Spray Behavior of Gasoline Injector (가솔린 분무 거동에 미치는 분위기 조건의 영향)

  • 이창식;이기형;최수천;권상일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.27-32
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    • 2000
  • The main objective of this work is to investigate the effect of ambient conditions on the spray behavior and spray characteristics of high-pressure fuel injector. For this purpose, the effects of ambient pressure and temperature on the spray characteristics have been studied by applying the analysis of visualization system and phase Doppler particle analyzer. In this experiment, the visualization of spray behavior was performed under various ambient gas conditions and injection parameters such as gas temperature, ambient pressure, injection pressure of injector, and axial distance from the nozzle tip. Based on the investigation results, the spray tip penetration and spray width decrease with the increase of ambient gas pressure in the spray chamber. The effects of the spray parameters on the microscopic characteristics of gasoline spray were discussed.

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Design of Supersonic Wind Tunnel for Analysis of Flow over a Backward Facing Step with Slot Injection (슬롯 분사가 있는 후향계단 유동장 분석을 위한 초음속풍동 설계)

  • Kim, Ick-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.363-367
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    • 2016
  • A test section of a supersonic wind tunnel was designed for the analysis of flow characteristics over a backward-facing step with Mach 1.0 slot injection in a supersonic flow of Mach 2.5. The cavity flow of a high-speed vehicle is very complex at supersonic speed, so it is necessary to do experiments using supersonic wind tunnels to verify numerical analysis methods. The previous 2D symmetrical nozzle was replaced with an asymmetrical nozzle. The inviscid nozzle contour was designed using Method of Characteristics (MOC), and the boundary layer thickness correction was reflected by experimental data from the wind tunnel. The results were compared with a CFD analysis. The PID control system was changed to be based on the change of tank pressure. This improved the control efficiency, and the run times of supersonic flow increased by about 1 second. The flow characteristics over a backward facing step with slot injection were visualized by a Schlieren device. This equipment will be used for an experimental study of the film cooling effectiveness over a cavity with various velocities, mass flows, and temperatures.

A Study on the Reduction of Harmful Exhaust Gas with Diesel-Methanol Stratified Injection System in a Diesel Engine (층상연료분사(경유/메탄올)를 이용한 디젤엔진의 유해 배출물 저감에 관한 연구)

  • 강병무;안현찬;이태원;정성식;하종률
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.43-50
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    • 2002
  • In the present study, reduction of harmful exhaust gas in a diesel engine using stratified injection system of dual fuel (diesel fuel and methanol) was tried. The nozzle and fuel injection pump of conventional injection system were remodeled to inject dual fuel in order from the same injector. The quantity of each fuel was controlled by micrometers, which were mounted at rack of injection pumps. The injection ratio of dual fuel was certificated by volumetric ratio in injection quantity test. Cylinder pressure and exhaust gas were measured and analyzed under various supply condition of duel fuel. We confirmed that combustion of dual fuel was performed successful1y by using modified injection system in a D.I. diesel. Soot and NOx are simultaneously reduced by stratified injection without large deterioration of thermal efficiency, but THC and CO are relatively increased.

A Study on Injection Nozzle and Internal Flow Velocity for Removing Air Bubbles inside the Sample Tanks during Hydraulic Rupture Test (수압파열시험 시 시료 탱크 내부 기포 제거를 위한 주입 노즐 및 내부 유속 연구)

  • Yeseung, Lee;Hyunseok, Yang;Woo-Chul, Jung;Dong Hoon, Lee;Man-Sik, Kong
    • Journal of the Korean Institute of Gas
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    • v.26 no.6
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    • pp.9-15
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    • 2022
  • In order to verify the durability of the high-pressure hydrogen tank in the operating pressure range, a hydraulic rupture test should be performed. However, if the bubbles generated by the initial injection process of water are attached to the inner wall of the tank and remain, a sudden pressure change of the bubbles during the rupture of the pressurized tank may cause shock and noise. Therefore, in this study, the flow velocity required to remove the bubbles remaining on the inner wall of the tank was predicted through simplified formulas, and the shape of the injection nozzle to maintain the flow velocity was determined based on the shape of the hydrogen tank for the hydrogen bus. In addition, a numerical model was developed to predict the change in flow velocity according to the inlet pressure, and an experiment was performed through a model tank to prove the validity of the prediction result. As a result of the experiment, the flow velocity near the tank wall was similar to the predicted value of the analysis model, and when the inlet pressure was 1.5 to 5.5 bar, the minimum size of the removable bubble was predicted to be about 2.2 to 4.6 mm.

Characteristic of the Spray Behavior in accordance with Revolution Speed of Fuel Injection Cam for DI Diesel Engines (직분식 디젤기관의 연료캠 회전속도에 의한 분무 거동 특성)

  • Kim, Y.S.;Ra, J.H.;Lim, B.H.;Ahn, S.K.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.17-24
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    • 2001
  • In order to investigate a characteristic of the behavior of spray pattern in accordance with running conditions for a DI diesel engine, the PLN Injection system with changeable revolution speed of fuel injection cam was set up, and through this, history curves of injection pressure for a similar real DI diesel engine were able to be displayed. Authors visualized and analyzed the sprays at various revolution speed of fuel injection cam, and found out that fuel distributions of the sprays in the low speed condition were bad, fuel with air was injected from the hole of nozzle at the beginning of injection, and wide spray angle at the early stage of injection became narrower with elapsed time, but wider again at the end of injection.

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Experimental Study on Spray Etching Process In Micro Fabrication of Lead Frame

  • Jung, Ji-Won;Choi, Gyung-Min;Kim, Duck-Jool
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2294-2302
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    • 2004
  • The objective of this study is to obtain detailed information for the micro fabrication of lead frames by applying spray technology to wet etching process. Wet etching experiments were performed with different etching parameters such as injection pressure, distance from nozzle tip to etched substrate, nozzle pitch and etchant temperature. The characteristics of single and twin spray were measured to investigate the correlation between the spray characteristics and the etching characteristics. Drop size and velocity were measured by Phase-Doppler Anemometer (PDA). Four liquids of different viscosity were used to reveal the effects of viscosity on the spray characteristics. The results indicated that the shorter the distance from nozzle tip and the nozzle pitch, the larger etching factor became. The average etching factor had good positive correlation with average axial velocity and impact force. It was found that the etching characteristics depended strongly on the spray characteristics.

External Spray Characteristics of Deflector Nozzle (충돌형 노즐의 분무형상 연구)

  • Kim, K.H.;Choi, Y.H.;Yoon, S.J.
    • Journal of ILASS-Korea
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    • v.7 no.1
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    • pp.29-35
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    • 2002
  • This study describes the external spray characteristics of deflector nozzle such as the breakup procedures of liquid sheet, spray angle, breakup length and bubble behaviors of spray at deflector nozzle. In order to visualize the spray behaviors shadow graphy technique were used. According to the increase injection pressure, deveopment of the spray passes through the dribbling, distoted jet, closed bubble due to the contraction by form a conical sheet like as the simplex swirl atomizer. As trying the analysis of the ratio of bubble length and width it was found that the ratios is comparable. Spray cone angle was nearly $90^{\circ}$.

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Study on Fluidic Thrust Vector Control Based on Dual-Throat Concept (이중목 노즐 개념에 기반한 유체 추력벡터제어에 관한 연구)

  • Wu, Kexin;Kim, Heuy Dong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.1
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    • pp.24-32
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    • 2019
  • Numerical simulations were carried out in a supersonic nozzle to investigate the possibility of using dual-throat nozzle concept in fluidic thrust vector control. Validation of the methodology showed an excellent agreement between the computational fluid dynamics results and the experimental data available, which were based on the well-assessed SST $k-{\omega}$ turbulence mode. The deflection angle, system resultant thrust ratio, and thrust efficiency were investigated in a wide range of nozzle pressure ratios and injection pressure ratios. The performance variations of the dual-throat nozzle thrust vector control system were clearly illustrated with this two-dimensional computational domain. Some constructive conclusions were obtained that may be used as a reference for further studies in the fluidic thrust vector control field.

Scoping Analyses for the Safety Injection System Configuration for Korean Next Generation Reactor

  • Bae, Kyoo-Hwan;Song, Jin-Ho;Park, Jong-Kyoon
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.11a
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    • pp.395-400
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    • 1996
  • Scoping analyses for the Safety Injection System (SIS) configuration for Korean Next Generation Reactor (KNGR) are peformed in this study. The KNGR SIS consists of four mechanically separated hydraulic trains. Each hydraulic train consisting of a High Pressure Safety Injection (HPSI) pump and a Safety Injection Tank (SIT) is connected to the Direct Vessel Injection (DVI) nozzle located above the elevation of cold leg and thus injects water into the upper portion of reactor vessel annulus. Also, the KNGR is going to adopt the advanced design feature of passive fluidic device which will be installed in the discharge line of SIT to allow more effective use of borated water during the transient of large break LOCA. To determine the feasible configuration and capacity of SIT and HPSI pump with the elimination of the Low Pressure Safety Injection (LPSI) pump for KNGR, licensing design basis evaluations are performed for the limiting large break LOCA. The study shows that the DVI injection with the fluidic device SIT enhances the SIS performance by allowing more effective use of borated water for an extended period of time during the large break LOCA.

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