• Title/Summary/Keyword: Nondestructive examination

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Implementation Status of Performance Demonstration Program for Steam Generator Tubing Analysts in Korea

  • Cho, Chan-Hee;Lee, Hee-Jong;Yoo, Hyun-Ju;Nam, Min-Woo;Hong, Sung-Yull
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.63-68
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    • 2013
  • Some essential components in nuclear power plants are periodically inspected using non-destructive examinations, for example ultrasonic, eddy current and radiographic examinations, in order to determine their integrity. These components include nuclear power plant items such as vessels, containments, piping systems, pumps, valves, tubes and core support structure. Steam generator tubes have an important safety role because they constitute one of the primary barriers between the radioactive and non-radioactive sides of the nuclear power plant. There is potential that if a tube bursts while a plant is operating, radioactivity from the primary coolant system could escape directly to the atmosphere. Therefore, in-service inspections are critical in maintaining steam generator tube integrity. In general, the eddy current testing is widely used for the inspection of steam generator tubes due to its high inspection speed and flaw detectability on non-magnetic tubes. However, it is not easy to analyze correctly eddy current signals because they are influenced by many factors. Therefore, the performance of eddy current data analysts for steam generator tubing should be demonstrated comprehensively. In Korea, the performance of steam generator tubing analysts has been demonstrated using the Qualified Data Analyst program. This paper describes the performance demonstration program for steam generator tubing analysts and its implementation results in Korea. The pass rate of domestic analysts for this program was 71.4%.

Development of Pre-Service and In-Service Information Management System (iSIMS) (원전 가동전/중 검사정보관리 시스템 개발)

  • Yoo, H.J.;Choi, S.N.;Kim, H.N.;Kim, Y.H.;Yang, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.390-395
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    • 2004
  • The iSTMS is a web-based integrated information system supporting Pre-Service and In-Service Inspection(PSI/ISI) processes for the nuclear power plants of KHNP(Korea Hydro & Nuclear Power Co. Ltd.). The system provides a full spectrum coverage of the inspection processes from the planning stage to the final report of examination in accordance with applicable codes, standards, and regulatory requirements. The major functions of the system includes the inspection planning, examination, reporting, project control and status reporting, resource management as well as objects search and navigation. The system also provides two dimensional or three dimensional visualization interface to identify the location and geometry of components and weld areas subject to examination in collaboration with database applications. The iSIMS is implemented with commercial software packages such as database management system, 2-D and 3-D visualization tool, etc., which provide open, updated and verified foundations. This paper describes the key functions and the technologies for the implementation of the iSIMS.

Development of Crack Examination Algorithm Using the Linearly Integrated Hall Sensor Array (선형 홀 센서 배열을 사용한 결함 검사 알고리즘 개발)

  • Kim, Jae-Jun;Kim, Byoung-Soo;Lee, Jin-Yi;Lee, Soon-Geul
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.11
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    • pp.30-36
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    • 2010
  • Previous researches show that linearly integrated Hall sensor arrays (LIHaS) can detect cracks in the steel structure fast and effectively This paper proposes an algorithm that estimates the size and shape of cracks for the developed LIHaS. In most nondestructive testing (NDT), just crack existence and location are obtained by processing 1-dimensional data from the sensor that scans the object with relative speed in single direction. The proposed method is composed with two steps. The first step is constructing 2-dimensionally mapped data space by combining the converted position data from the time-based scan data with the position information of sensor arrays those are placed in the vertical direction to the scan direction. The second step is applying designed Laplacian filter and smoothing filter to estimate the size and shape of cracks. The experimental results of express train wheels show that the proposed algorithm is not only more reliable and accurate to detecting cracks but also effective to estimate the size and shape of cracks.

A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants (원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구)

  • Lee, Seung-Pyo;Kim, Jin-Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.

Performance of U3Si-Al dispersion fuel at HANARO full-power condition

  • Chae, Heetaek;Lee, Choong Sung;Park, Jong Man;Kim, Heemoon;Kim, Yeon Soo
    • Nuclear Engineering and Technology
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    • v.50 no.6
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    • pp.899-906
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    • 2018
  • The irradiation performance of $U_3Si$ dispersion fuel in an Al matrix, $U_3Si-Al$, under the Hi-Flux Advanced Neutron Application Reactor (HANARO) design full-power condition of 30 MW was tested for full-power qualification of the fuel. A test assembly was fabricated containing 18 fuel rods made with atomized $U_3Si$ powder manufactured at the Korea Atomic Energy Research Institute. The test assembly was irradiated for 188 full-power operation days in the HANARO subject to the normal fuel-loading scheme and achieved about 60 at% U-235 average burnup and 75 at% U-235 peak burnup. The maximum linear power of the test assembly was 98 kW/m. Nondestructive and destructive postirradiation examinations were conducted. The measured postirradiation examination data were compared with data from previous irradiations and the design criteria required for HANARO fuel. Consequently, it was concluded that in-pile performance was acceptable and fuel integrity was maintained, and the behavior satisfied the fuel design requirements.

Localization and Thickness Measurement of the Measuring Plane Using Ultrasonic Sensor and Encoder

  • Kim, Hyung-Kuk;Ahn, Hee-Tae;Lee, Dong-Hwal;Jeong, Seung-Gwon;Bae, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.127.5-127
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE (Nondestructive Evaluation). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. On particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then re construct 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It´s a point of excellence that the 3-dimensional measuring machine is portable.

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Factors Affecting Acoustic Responses of Egg Shell (난각의 음향반응에 영향을 주는 인자)

  • 조한근;최완규
    • Journal of Biosystems Engineering
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    • v.22 no.1
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    • pp.41-48
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    • 1997
  • A nondestructive quality inspection technique using acoustic impulse response method was studied to investigate the feasibility of egg shell inspection. An experimental system was built to generate impact force, to measure the response signal and to analyze the frequency spectrum. This system includes an impulse generating unit, an egg holding seat, a microphone with preamplifier, and a digital oscilloscope connected to Personal Computer by RS-232C interface. The factors such as impulse generating method, egg holding method, and sensor location were evaluated by analyzing the power spectrum density of the measured signal. The results obtained are summarized as follows : 1. From the sampled eggs, the proper conditions for detecting damaged eggs were found as followings; ceramic for the impact ball material, rubber for egg seat material, 20 degrees for an impact angle of pendulum, 10mm for the distance between egg and sensor, the sharp side for impacting part, and 180 degrees for the location of sensor. 2. Examination of the Fourier transformed analysis in beth normal and damaged eggs revealed that those factors such as the resonant frequency, a number of peak frequencies and the magnitude of power spectrum were important to detect damaged eggs.

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The Classification and Age Determination of Ballpoint Pen Inks in Questioned Documents

  • Kim, Nam Yee;Park, Sung Woo;Doble, Philip;Roux, Claude
    • Analytical Science and Technology
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    • v.17 no.3
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    • pp.271-277
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    • 2004
  • The aim of this study was to investigate questioned documents written with blue or black ballpoint pen on paper by nondestructive technique. In this work, 21 blue and 22 black ballpoint pen inks which were purchased on different brands were analyzed by using Microspectrophotometry (MSP). The reflectance spectra were obtained from these ink samples and their shapes and the wavelength of the maximum intensity were compared. In the blue and black ballpoint pen inks, the discriminating powers (DP) were 0.85 and 0.61, respectively. The changes of the reflectance intensity at their wavelength of maximum intensity and their shapes appeared according to the exposure time to sunshine in a laboratory, especially in the blue ballpoint pen inks. Therefore it is possible to distinguish ink entries on the same paper with the relative age in case of questioned letters written with blue ballpoint pen.

Model for Predicting Ultrasonic NDE Reliability and Statistical Data Analysis of Piping Inspection Round Robin

  • Park, Ik-Keun;Kim, Hyun-Mook
    • International Journal of Reliability and Applications
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    • v.5 no.1
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    • pp.25-36
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    • 2004
  • Ultrasonic inspection system consist of the examination procedures, equipment, and operators. The reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. It is very difficult to estimate the reliability of NDT due to the various factors. Piping inspection round robin was conducted to quantify the capability of ultrasonic inspection during in-service. In this study, the models for predicting the ultrasonic NDE reliability by logistic model and linear regression model are discussed. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test with these models.

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The Study of Quality Evaluation on Dissimilar Material Friction Welding of Poly-urethane Foaming Machine Components (폴리우레탄 발포기 부품 이종재 마찰용접의 품질 평가에 관한 연구)

  • Yang, Yong-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.75-81
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    • 2012
  • Dissimilar material friction welding such as STD11 and SCM440, we are considering of such things as strength and tenacity of welding interface, which consist of friction welding rotation frequency, friction heating pressure, upset forging-pressure, friction heating time, and upset forging-pressure time. From the study, obtaining the interrelationship between welding condition and quality(toughness, tenacity), we can set the best range of welding condition. while performing acoustic emission examination for the nondestructive evaluation, we can deduce the interrelationship among total acoustic emission counts, friction welding variable, and quality during friction welding, which can solve the manufacturing difficulty and enhance the economic value.