• Title/Summary/Keyword: Nondestructive Inspection

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A Study of the Couplant Effects on Contact Ultrasonic Testing

  • Kim, Young-H.;Song, Sung-Jin;Lee, Sung-Sik;Lee, Jeong-Ki;Hong, Soon-Shin;Eom, Heung-Seop
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.6
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    • pp.621-626
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    • 2002
  • The amplitude of a back-wall echo depends on the reflection coefficient of the interface between a transducer and a test material when using contact pulse-echo ultrasonic testing. A couplant is used to transmit ultrasonic energy across the interface, but has an influence on the amplitude of the pulse-echo signal. To investigate the couplant effect on pulse-echo ultrasonic testing, back-wall echoes are measured by using various couplants made of water and glycerine in a carbon and austenitic stainless steel specimens. The amplitude of the first back-wall echo and the apparent attenuation coefficient increases with the acoustic impedance of the couplant. The couplant having a higher value of the transmission coefficient is more effective for flaw detection. The reflection coefficient should be known in order to measure the attenuation coefficient of the test material.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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Probability Analysis for Impact Behavior of Composite Laminates Subjected to Low-Velocity Impact (저속충격을 받는 복합적층판의 충격거동에 대한 확률분포 특성)

  • Ha, Seung-Chul;Kim, In-Gul;Lee, Seok-Je;Cho, Sang-Gyu;Jang, Moon-Ho;Choi, Ik-Hyeon
    • Composites Research
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    • v.22 no.6
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    • pp.18-22
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    • 2009
  • In this paper, we examined impact force and impact behavior through low velocity impact tests of composite laminates. And through c-scan as nondestructive inspection, explored the damaged area being difficult to examine with the visual inspection. Through CAI tests, we also measured the compression strength of composite laminates subjected to low velocity impact. To examine the characteristics of impact behavior measured from low velocity impact test, nondestructive inspection, and CAI test, the simulated data are generated from the test data using Monte-Carlo simulation, then represented it by probability distribution. The testing results using visible stochastic distribution were examined and compared.

The Characteristics of Ultrasonic Signals for Detecting Micro-Defects in Ti-6Al-4V Alloy (Ti-6Al-4V 합금의 내부 미소결함에 따른 초음파 신호 특성 연구)

  • Choi, Sang-Woo;Lee, Joon-Hyun;Kubota, M.;Murakami, Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.591-597
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    • 2001
  • Ti alloy is used for essential parts of aircraft for high temperature environment. Although Ti alloy has excellent performance in regard to mechanical properties, it is difficult ot find fatigue cracks by nondestructive ultrasonic inspection due to its two-phase microstructure, which consists of hard alpha and beta phases. Sound energy reflected from microstructural features in the component produces a background inspection noise which is seen even when no defects are present. This noise can inhibit the detection of critical internal defects such as pores cracks or inclusions. To obtain fundamental data on ultrasonic inspection of Ti alloy, ultrasonic testing was performed using a specimen with small drill holes and ultrasonic wave propagation velocites were measured.

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Non-contact Ultrasonic Technique for the Evaluation Wall Thinning of the Plate (박판의 두께감육 평가를 위한 비접촉 유도초음파 검사 기법)

  • Park, Ik-Keun;Kim, Hyun-Mook;Kim, Tae-Hyung;Kim, Yong-Kwon;Cho, Yong-Sang;Song, Won-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.4
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    • pp.287-293
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    • 2005
  • Ultrasonic guided waves are gaining increasing attention for the inspection of platelike and rodlike structures. At the same time, inspection methods that do not require contact with the test piece are being developed for advanced applications. This paper capitalizes on recent advances in the areas of guided wave ultrasonics and noncontact ultrasonics to demonstrate a superior method for the nondestructive detection of defects thinning simulating hidden corrosion in thin aluminum plates. The proposed approach uses EMAT(electro-magnetic acoustic transducer) for the noncontact generation and detection of guided waves. Interesting features in the dispersive behavior of selected guided modes are used for the detection of plate thinning. It is shown that mode cutoff measurements provide a qualitative detection of defects thinning. Measurement of the mode group velocity can be also used to quantify depth thinning.

Development of Ultrasonic Testing System for In-Service Inspection of the Shrunk-on Type LP Turbine Roter (Shrunk-on Type 저압 터빈 로터의 가동중검사를 위한 초음파검사 시스템 개발)

  • Park, Joon-Soo;Seong, Un-Hak;Ryu, Sung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.2
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    • pp.130-136
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    • 2009
  • Turbine, which is one of major components in nuclear power plants, requires reliable nondestructive inspections. But, accessibility of transducers is limited and interpretation of acquired signals is not easy at all due to the complication. So, in this study, we have fabricated mock-up specimens of real size and shape. we applied pulse-echo method and time-of-flight diffraction(TOFD) method for precise inspection of turbine key and wheel bore. And phased array ultrasonic testing method was adopted for wheel dovetail of turbines by using mock-up. Furthermore, an automatic scanner system was developed for in-service inspection of the developed methods.

Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave (Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발)

  • Kim, Min Soo;Yeom, Yun Taek;Park, Jin-Hyun;Song, Sung Jing;Kim, Hak Joon;Kwon, Sung Duck;Lee, Ho Yong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.29-36
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    • 2017
  • Recently, KTX (Korean Train Express) train stoppage accidents were mainly caused by malfunctioning equipment, aging and cracking of railway vehicles, crack breakages of brake disks, and breakages of brake disks. Breakage of brake disk can cause large-scale casualties such as high-speed collision and concern about derailment by hitting lower axle and wheel. Therefore, in this study, a brake disk with solid and ventilation type, which is the brake disk of a KTX train was modeled, and a dynamometer system was constructed to operate the disk. A Rayleigh wave was used to inspect the surface of the brake disk. An ultrasonic inspection module was developed for the brake disk by using a local immersion method due to the difficulty involved in ultrasonic inspection using an existing immersion method. In addition, the surface defects of the brake disk were evaluated using a dynamometer mock-up system and an ultrasonic inspection module of the brake disk.

Evaluation of Nondestructive Evaluation Size Measurement for Integrity Assessment of Axial Outside Diameter Stress Corrosion Cracking in Steam Generator Tubes (증기발생기 전열관 외면 축균열 건전성 평가를 위한 비파괴검사 크기 측정 평가)

  • Joo, Kyung-Mun;Hong, Jun-Hee
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.61-67
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    • 2015
  • Recently, the initiation of outside diameter stress corrosion cracking (ODSCC) at the tube support plate region of domestic steam generators (SG) with Alloy600 HTMA tubes has been increasing. As a result, SGs with Alloy600 HTMA tubes must be replaced early or are scheduled to be replaced prior to their designed lifetime. ODSCC is one of the biggest threats to the integrity of SG tubes. Therefore, the accurate evaluation of tube integrity to determine ODSCC is needed. Eddy current testing (ECT) is conducted periodically, and its results could be input as parameters for evaluating the integrity of SG tubes. The reliability of an ECT inspection system depends on the performance of the inspection technique and abilty of the analyst. The detection probability and ECT sizing error of degradation are considered to be the performance indices of a nondestructive evaluation (NDE) system. This paper introduces an optimized evaluation method for ECT, as well as the sizing error, including the analyst performance. This study was based on the results of a round robin program in which 10 inspection analysts from 5 different companies participated. The analysis of ECT sizing results was performed using a linear regression model relating the true defect size data to the measured ECT size data.

The Theoretical Investigation of Phased Array Guided Waves (위상배열 유도초음파 검사의 이론적 고찰)

  • Lee, Jae-Sun;Cho, Youn-Ho;Achenbach, Jan D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.367-373
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    • 2011
  • Guided waves inspection techniques that are different with inspection technique by bulk waves are widely used in pipe line evaluation due to advantages of long distance inspection. However, most of pipe lines at industrial fields are buried and/or coated. In this case, due to the attenuation effect from soil and/or coating material, there are a lot of difficulty on inspection by conventional ultrasonic technique. In this paper, guided waves propagating patterns are calculated with respect to excitation mode by Normal Mode Expansion(NME). Guided waves patterns based on excited by single transducer and guided wave focusing technique have employed to analyze focusing pattern on a pipe. A longitudinal mode and high order flexural modes are used with various number of transducers to determine sensitivity. Guided waves energy excited by multi transducer with focusing algorithm was successfully focused at a desired point.

Development of Radiometric Scanning System for the Evaluation of the Pipeline (배관 검사용 Radiometric Scanning System 제작 및 시험)

  • Kim, Yong-Kyun;Hong, Seok-Boong;Chung, Chong-Eun;Lee, Yoon-Ho;Jung, Yong-Ha;Lee, Jeong-Ki
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.474-482
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    • 2002
  • One dimensional Radiometric scanning system was fabricated and tested as a filmless radiographic inspection system, which could be applied to the evaluation of the corrosion and deposits in the pipeline. This system is composed of the single radioactive source of the collimated focusing beam, and single scintillation detector of BGO, and the mechanical scanning system to transport and align the source and detector, and the operating software to automatically control the mechanical scan system. The performance of the system was simulated using GEANT4 software. This system is applied to one specimen having an artificial falw(flat bottom hole) in the pipe and the other specimen with thickness variation. For the inspection by using the radioactive source in the pipeline, it is possible to evaluate the corrosion and deposits in real time and without film.