• Title/Summary/Keyword: Non-propagating crack

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Quantitative Study on Threshold Condition of Critical Non-propagating Crack (임계정류피로크랙의 하한계 전파조건의 정량적 고찰)

  • Kim, Min-Gun
    • Journal of Industrial Technology
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    • v.30 no.B
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    • pp.17-23
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    • 2010
  • Since the propagation of a short fatigue crack is directly related to the large crack which causes the fracture of bulk specimen, the detailed study on the propagation of the short crack is essential to prevent the fatigue fracture. However, a number of recent studies have demonstrated that the short crack can grow at a low applied stress level which are predicted from the threshold condition of large crack. In present study, the threshold condition for the propagation of short fatigue crack is examined with respect to the micro-structure and cyclic loading history. Specimens employed in this study were decarburized eutectoid steels which have various decarburized ferrite volume fraction. Rotating bending fatigue test was carried out on these specimens with the special emphasis on the "critical non-propagating crack length" It is found that the reduction of the endurance limit of their particular micro-structures can be due to the increase of the length of critical non-propagating crack, and the quantitative relationship between the threshold stress ${\sigma}_{wo}$ and the critical non-propagating crack length $L_c$ can be written as ${\sigma}_{wo}{^m}{\cdot}L_c=C$ where m,C is constant. Further experiments were carried out on cyclic loading history on the length of critical non-propagating crack. It shown that the length of critical non-propagating crack is closely related to cyclic loading history.

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Influence of Room Temperature and Strain Aging on the COD for a Small Fatigue Crack (室溫時效 및 變形時效가 微小 疲勞크랙의 開口變位에 미치는 影響)

  • 김민건
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.2
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    • pp.402-407
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    • 1995
  • The effects of room temperature and strain aging treatment are discussed on the critical condition for the onset of growth of non-propagating cracks on 0.15% C low carbon steel, with special emphasis on the length of the critical non-propagating crack and on the crack opening displacement(COD) at the crack tip. It is found from the experimental analysis that room temperature and strain aging of a fatigue pre-cracked specimen introduced the closure of a crack tip of the pre-crack and the reduction of crack opening displacement at the wake of crack, together with an improvement in crack growth resistance of the microstructure. This may cause an increase in the endurance limit of the specimen, through the enhancement of effective stress for the onset of growth of the critical non-propagating crack.

Detection and non-propagating cracks of small fatigue crack (미소피로균열의 검출과 정류균열)

  • 이종형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.3
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    • pp.603-609
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    • 1990
  • Detection and non-propagating cracks of small fatigue crack for smooth and pre-cracked specimens were examined in a carbon steel. The fretting oxide induced crack closure triggered by the roughness induced crack closure has an important role in determing the length. The fatigue limit for the with no cracks or with a short pre-crack is lower at R=-1 than that at R=0. A non-propagating crack are quite different between points near the specimen's surface and those of deepest penetration.

Threshold Condition for the Propagation of Short Fatigue Crack (炭素鋼 微小疲勞크랙 전파의 不限界條件)

  • 김민건
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.505-512
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    • 1988
  • Since the propagation of a short fatigue crack is directly related to the large crack which causes the fracture of bulk specimen, the detailed study on the propagation of the short crack is essential to prevent the fatigue fracture. However, a number of recent studies have demonstrated that the short crack can grow at a low applied stress level which are predicted from the threshold condition of large crack. In present study, the threshold condition for the propagation of short fatigue crack is examined with respect to the microstructure and cyclic loading history. Specimens employed in this study were decarburized eutectoid steels which have various decarburized ferrite volume fraction. Rotating bending fatigue test was carried out on these specimens with the special emphasis on the '||'&'||'quot;critical non-propagating crack length.'||'&'||'quot; It is found that the reduction of the endurance limit of their particular microstructures can be due to the increase of the length of critical non-propagating crack, and the quantitative relationship between the threshold stress .DELTA. .sigma. $_{th}$ and the critical non-propagating crack length Lc can be written as .DELTA. .sigma. $_{th}$, Lc=C where m, C is constant. Further experiments were carried out on the effect of pearlitic structure and cyclic loading history on the length of critical non-propagating crack. It is shown that the length of critical non-propagating crack is closely related to both pearlite interlamellar spacing and cyclic loading history.ory. cyclic loading history.

A Study on Non-propagating Crack in Fatigue Behavior of Pure Titanium (공업용 순 티타늄의 피로거동에서 정류균열에 관한 연구)

  • Kim, Dong-Yeol;Kim, Jin-Hak;Kim, Min-Geon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.1001-1006
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    • 2000
  • To verify the existing theory, non-propagating crack(NPC) does not exist in Ti which fulfills the good conditions for being of NPC, NPC detection in Ti was tried out. Also, the conception of fatigue limit in Ti and a main cause for NPC being were inquired. NPC was detected in both sharp notch root ( $\rho$=0.02mm) and micro pit (diameter = 0.25mm) which held fast to the end under stressing of fatigue limit. Therefore, the existing theory was identified as mistake. But, NPC can not be detected in smooth specimen. This fact would be due to the presumption that NPC is very small or crack does not initiate in smooth specimen. Anyway, the fatigue limit of Ti does not correspond to critical stress of crack initiation but correspond to critical stress of NPC growth. Measurement on the COD of NPC in Ti showed that the crack tip was closed even under the peak stress level at fatigue limit. But, after stress relieving annealing crack tip was opened. Consequently, compressive residual stress which is induced around the crack tip is considered to be the factor causing the NPC being.

A Study on the Prediction of Non-Propagating Behavior of Short Cracks (짧은 균열의 정류거동 예측에 관한 연구)

  • 한지원
    • Journal of the Korean Society of Safety
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    • v.9 no.1
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    • pp.161-164
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    • 1994
  • Computer aided unloading elastic compliance method was employed to measure the closure and the length of short cracks. The most significant factor that influences the fatigue growth behavior of short cracks is the crack closure Phenomenon. dc/dN-$\Delta$ $K_{eff}$ relationships of short cracks are found to coincide well with the corresponding long crack relationships. Non-propagating behavior of short cracks at notch root can be predicted from the crack opening SIF of short cracks, $K_{op}$ , and the growth equation of long cracks in Region I and II.n Region I and II.I.

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Effects of Structure and Defect on Fatigue Limit in High Strength Ductile Irons

  • Kim, Jin-Hak;Kim, Min-Gun
    • Journal of Mechanical Science and Technology
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    • v.14 no.5
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    • pp.530-536
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    • 2000
  • In this paper, the influence of several factors such as hardness, internal defect and non-propagating crack on fatigue limits was investigated with three kinds of ductile iron specimens. From the experimental results the fatigue limits were examined in relation with hardness and tensile strength in case of high strength specimens under austempering treatment; in consequence the marked improvement of fatigue limits were not showed. The maximum defect size was an important factor to predict and to evaluate the fatigue limits of ductile irons. And, the quantitative relationship between the fatigue limits$({\sigma}_w)$ and the maximum defect sizes $(\sqrt{area}_{max})$ was expressed as ${\sigma}_w^n{\cdot}{\sqrt{area}}_{max}=C_2$. Also, it was possible to explain the difference for the fatigue limits in three ductile irons by introduction of the non-propagating crack rates.

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Behavior of Initiation and Propagation of Fatigue Crack under Periodic Overstressing (In the case of Fatigue Limit Stresses) (과대, 과소 응력하에서의 피로크랙 발생거동 (피로한도 응력을 중심으로))

  • 송남홍;원시태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1839-1851
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    • 1991
  • Fatigue crack behavior is studied through the two-level rotary bending test with the deep non-through radial holed notch specimens of low carbon steels(SM22C). The main factors investigated are the effects of the damage zone size around crack tip and phenomena of closing or opening of the crack tip. Obtained results are summarized as follows. Fatigue crack behavior in second level stressing slightly lower than fatigue limit is closely related to the size of damage zone produced by the first level stress higher than fatigue limit and to the phenomena of crack closing and opening for the second level stress. The non-propagating crack limit condition depends upon the crack length l$_{1}$ propagated under the first level stress and the magnitude of second level stress .sigma.$_{2}$ lower than the fatigue limit. The non-propagating crack limit condition is expressed by following eq. $\sigma_2^{6.1}{\times}l_{1}=7.35{\times}10^{6}[(kg_{f}mm^{6.1}(mm)]$

Effects of Acid Fog and CaCl2 on the Corrosion Fatigue Strength of Structural Steel (구조용 강재의 부식피로 강도에 미치는 산성안개 및 염화칼슘의 영향)

  • Kim, Min-Gun;Kim, Myoung-Sub
    • Journal of Industrial Technology
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    • v.21 no.A
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    • pp.17-26
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    • 2001
  • The fatigue strength of SM55C has significantly decreased by 83% compared with atmosphere where distilled exists due to strong erosive action of acid fog. The reason is inferred in a way that strong acid erosive material such as acid fog act and give rise to multi-site crack on the surface. Several fatigue clacks occurred under the acid fog repeat the process of division and unification on the surface and form a long non-propagating crack throughout the circumference of experimented steel. However, in the depth, many parts do not show much trace of unification, and the depth is not as big as the one of normal crack shape. 10% of $CaCl_2$ causes strong erosive reaction to material. Then eventually make the life of fatigue shooter. On the other hand, 20% of $CaCl_2$ beings about oxidized material organic crack closing due to weak erosive reaction.

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Development of Dynamic Photoelastic Experimental Hybrid Method for Propagating Cracks in Orthotropic Material (직교이방성체내의 진전 균열에 대한 동적 광탄성 실험 Hybrid 법 개발)

  • Shin, Dong-Chul;Hawong, Jai-Sug;Sung, Jong-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.8
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    • pp.1273-1280
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    • 2003
  • In this paper, transparent dynamic photoelastic experimental hybrid method for propagating cracks in orthotropic material was developed. Using transparent dynamic photoelastic experimental hybrid method, we can obtain stress intensity factor and separate the stress components from only isochromatic fringe patterns without using isoclinics. When crack is propagated with constant velocity, the contours of stress components in the vicinity of crack tip in orthotropic material are similar to those of isotropic material or orthotropic material with stationary crack under the static load. Dynamic stress intensity factors are decreased as crack growths. It was certified that the dynamic photoelastic experimental hybrid method was very useful for the analysis of the dynamic fracture mechanics.