• 제목/요약/키워드: Non-destructive test (NDT)

검색결과 64건 처리시간 0.027초

레이저 유도 초음파를 이용한 재료평가 및 비파괴 검사 시스템 개발에 관한 연구 (The Study on the Material Evaluation and Development of Nondestructive Inspection System Using Laser Guided Ultrasonics)

  • 김재열;송경석;김창현;김유홍
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.263-268
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    • 2004
  • In the present study, a Nd;YAG Laser (pulse type) was used to emit ultrasonic signals to a test material. In addition, a total ultrasonic investigation system was designed by adopting a Fabry-Perot interferometer, which receives ultrasonic signals without any contact. For non-destructive test SM45C, which contains some flaws was used as a test material. Because it is easy to align light beam in receiver, and the length of the light beam does not change much even if convex mirror leans towards one side, confocal Fabry-Perot interferometer, which has stable frequency, and PI control are used to correct interfered and unstable signals from temperature, fluctuation and time shift of laser frequency. Stable signals are always obtained by the feedback of PI circuit signals in the confocal Fabry-Perot interferometer. The type, size and position of flaws inside the test material were examined by achieving the stabilization of an interferometer. This study presented a useful method, which could quantitatively investigate the fault of objects by using a Fabry-Perot interferometer.

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PCB 비파괴 검사에 있어서 단일 에너지 소스와 이중 에너지 소스의 영상비교를 위한 엑스선 스펙트럼 분석 (Energy Spectrum Analysis between Single and Dual Energy Source X-ray Imaging for PCB Non-destructive Test)

  • 김명수;김기윤;이민주;강동욱;이대희;박경진;김예원;김찬규;김형택;조규성
    • 방사선산업학회지
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    • 제9권3호
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    • pp.153-159
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    • 2015
  • Reliability of printed circuit board (PCB), which is based on high integrated circuit technology, is having been important because of development of electric and self-driving car. In order to answer these demand, automated X-ray inspection (AXI) is best solution for PCB non-destructive test. PCB is consist of plastic, copper, and, lead, which have low to high Z-number materials. By using dual energy X-ray imaging, these materials can be inspected accurately and efficiently. Dual energy X-ray imaging, that have the advantage of separating materials, however, need some solution such as energy separation method and enhancing efficiency because PCB has materials that has wide range of Z-number. In this work, we found out several things by analysis of X-ray energy spectrum. Separating between lead and combination of plastic and copper is only possible with energy range not dose. On the other hand, separating between plastic and copper is only with dose not energy range. Moreover the copper filter of high energy part of dual X-ray imaging and 50 kVp of low energy part of dual X-ray imaging is best for efficiency.

교량 케이블 적용 강연선 모니터링을 위한 음향방출 기법 검토 (Application of Acoustic Emission Technique for Bridge Cable Monitoring)

  • 김가영;서동우
    • 한국구조물진단유지관리공학회 논문집
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    • 제22권4호
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    • pp.121-125
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    • 2018
  • 본 연구에서는 음향 방출 기법을 사용하여 강연선(7-wire strand)의 손상을 감지하기 위한 기초 실험을 수행하였다. 강연선은 주로 교량에 추가적인 인장력을 제공하기 위해 널리 사용되는 건설 자재이다. 프리스트레스 교량 또는 사장교가 대표적인 경우이다. 그러나 교량 노화가 급격히 진행되면서 강연선 부식 문제가 대두되고 있다. 이러한 이유로 케이블 점검을 위한 다양한 비파괴 방법이 연구되고 있고 현장 적용이 시도되고 있다. 비파괴 방법 ??중 하나인 음향 방출 기법은 케이블 손상 및 파단을 감지하는 효과적인 기술로 알려져 있다. 본 연구에서는 음향 방출 기법의 교량에 대한 적용 가능성을 평가하기 위해 강연선의 손상에 따른 음향 방출 신호 특성을 인장 실험을 분석 하고, 현장 적용을 위한 최적 센서 주파수 타입을 선정하였다. 결과적으로, 음향 방출 기법을 활용하여 향후 교량 케이블의 부식 파단 및 파단 징후를 감지 할 수 있다고 여겨진다.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • 비파괴검사학회지
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    • 제36권4호
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.

탄성파시험의 이동성 확보를 위한 마이크로폰 센서의 활용 (Utilization of a Microphone to Acquire Mobility in Seismic Testing)

  • 조성호;부카리;노리나
    • 대한토목학회논문집
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    • 제33권4호
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    • pp.1509-1521
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    • 2013
  • 구조물의 안정성에 대한 사회적 요구는 이를 충족시키기 위한 기술발전으로 이어지게 되었고, 지각구조를 이해하기 위해 개발된 탄성파기법도 구조물의 건전성을 평가하는 비파괴 기법으로 자리매김하게 되었다. 비파괴 탄성파기법의 핵심은 측정대상 매질의 탄성파 속도를 측정하는 것으로, 탄성파의 전파를 측정하는 센서를 필수적으로 사용하여야 한다. 기존의 탄성파기법은 접촉식 센서를 사용하기 때문에 이동중 연속시험이 불가능한 문제점이 있었고, 탄성파 시험의 효율성이 실용적 요구조건에 부합하지 못하는 한계성이 있었다. 본 연구에서는 비접촉식 센서의 일종인 보급형 마이크로폰을 센서로 활용하여 기존 탄성파 시험의 문제점을 극복하고자 하는 연구를 수행하였다. 다짐지반의 실시간 다짐품질 확인, 콘크리트 구조물의 재료강성 및 내부결함의 확인 등을 위한 표면파 시험과 공진시험 등을 마이크로폰 활용대상으로 설정하였고, 마이크로폰센서의 영향인자 연구, 실구조물에 대한 현장시험 등을 수행하였다. 이를 통하여 마이크로폰 센서의 신뢰성과 효율성을 확인할 수 있었으며, 최적의 마이크로폰 활용방안을 제안하였다.

초음파 투과법을 이용한 록볼트 그라우팅의 건전도 평가 (Integrity evaluation of rock bolt grouting using ultrasonic transmission technique)

  • 한신인;이종섭;이용준;남석우;이인모
    • 한국터널지하공간학회 논문집
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    • 제9권1호
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    • pp.75-82
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    • 2007
  • 본 연구의 목적은 록볼트의 건전도를 평가하기 위하여 록볼트의 비파괴시험을 기술하고 비파괴시험의 적용성을 조사하는 것이다. 록볼트 자체와 그라우팅재를 포함한 록볼트의 건전도를 평가하기 위하여, 수치해석 및 실험적 방법을 이용한 두 가지 방법이 적용되었다. 수치해석적 방법에서는 "DISPERSE" 프로그램을 이용하여 록볼트 시스템에서 유도파 전달시의 분산성분석을 수행하였다. 분산선도 곡선은 지중근입되어 있는 록볼트에 대하여 주변암반과 그라우팅재의 강성에 따라 신호파의 진폭감쇠정도와 주파수변화대비 전파속도의 영향을 보여준다. 이로 부터 록볼트의 건전도시험을 위한 최적의 주파수를 추정할 수 있으며, 그 결과L(1)모드에서$20{\sim}70kHz$가 최적의 주파수대역으로 선정하였다. 실험적 방법에서는 시험체를 제작한 후 현장조건을 모사하여 실내비파괴시험을 실시하였다. 비파괴 실험기법으로는 록볼트 선단부에 가진 센서를 부착, 매입하여 전기신호 가진에 의한 투과법을 적용하였다. 그라우팅과 주변암반에 의해 신호파의 전파속도와 진폭에 영향이 있으며, 그라우팅과 주변암반으로의 leaking 등에 의하여 신호파의 진폭이 감쇠하는 것으로 나타났다. 또한 시험체가 그라우팅으로 피복되어 있을 경우 자유구속 및 지중근입 조건에서 공동결함 크기가 증가함에 따라 무결함부에 비하여 진폭이 증가하였다. 그리고 수진된 신호파의 초동시간이 감소하여 전파속도는 전반적으로 선형적 증가 경향을 보였으며, 진폭변화에 비하여 전파속도가 공동결함비율 변화에 더 민감한 반응을 보였다. 본 연구는 록볼트의 건전도 평가시에 비파괴시험이 매우 유용한 방법임을 확인할 수 있었다.

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Prediction model of resistivity and compressive strength of waste LCD glass concrete

  • Wang, Chien-Chih
    • Computers and Concrete
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    • 제19권5호
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    • pp.467-475
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    • 2017
  • The purpose of this study is to establish a prediction model for the electrical resistivity ($E_r$) of self-consolidating concrete by using waste LCD (liquid crystal display) glass as part of the fine aggregate and then, to analyze the results obtained from a series of laboratory tests. A hyperbolic function is used to perform nonlinear multivariate regression analysis of the electrical resistivity prediction model, with parameters such as water-binder ratio (w/b), curing age (t) and waste glass content (G). Furthermore, the relationship of compressive strength and electrical resistivity of waste LCD glass concrete is also found by a logarithm function, while compressive strength is evaluated by the electrical resistivity of non-destructive testing (NDT). According to relative regression analysis, the electrical resistivity and compressive strength prediction models are developed, and the results show that a good agreement is obtained using the proposed prediction models. From the comparison between the predicted analysis values and test results, the MAPE value of electrical resistivity is 17.0-18.2% and less than 20%, the MAPE value of compressive strength evaluated by $E_r$ is 5.9-10.6% and nearly less than 10%. Therefore, the prediction models established in this study have good predictive ability for electrical resistivity and compressive strength of waste LCD glass concrete. However, further study is needed in regard to applying the proposed prediction models to other ranges of mixture parameters.

Detection of Corrosion and Wall Thinning in Carbon Steel Pipe Covered With Insulation Using Pulsed Eddy Current

  • Park, Duck-Gun;Kishore, M.B.;Kim, J.Y.;Jacobs, L.J.;Lee, D.H.
    • Journal of Magnetics
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    • 제21권1호
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    • pp.57-60
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    • 2016
  • Non Destructive Testing (NDT) methods that are capable of detecting the wall thinning and defects through insulation and cladding sheets are necessary. In this study we developed a Pulsed Eddy Current (PEC) system to detect wall thinning of ferro magnetic steel pipes covered with 95 mm thick fiber glass thermal insulator and shielded with aluminum plate of thickness 0.4 mm. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and a search coil sensor were used as a detecting element. In both the cases, the experimental data indicates a considerable change in the detected pulse corresponding to the change in sample thickness. The thickness of the tube was made to change such as 2.5 mm, 5 mm and 8 mm from the inner surface to simulate wall thinning. Fast Fourier Transform (FFT) was calculated using window approach and the results were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra.

해양파이프라인 비파괴검사를 위한 와전류 센서 개발 (Eddy Current Sensor Development for Offshore Pipeline NDT Inspection)

  • 이슬기;송성진
    • 한국해양공학회지
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    • 제29권2호
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    • pp.199-206
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    • 2015
  • Regular high-strength carbon steel is currently the most commonly used pipe material for onshore and offshore pipelines. The corrosion of offshore pipelines is a major problem as they age. The collapse of these structures as a result of corrosion may have a heavy cost is lives and assets. Therefore, their monitoring and screening is a high priority for maintenance, which may ensure the integrity and safety of a structure. Monitoring risers and subsea pipelines effectively can be accomplished using eddy current inspection to detect the average remaining wall thickness of corroded low-alloy carbon steel pipelines through corrosion scaling, paint, coating, and concrete. A test specimen for simulating the offshore pipeline is prepared as a standard specimen for an analysis and experiment with differential bobbin eddy current sensors. Using encircling coils, the signals for the defect in the simulated specimen are analyzed and evaluated in experiments. Differential bobbin eddy current sensors can diagnose the defects in a specimen, and experiments have been carried out using the developed bobbin eddy current sensor. As a result, the most optimum coil parameters were selected for designing differential bobbin eddy current sensors.

일방향 철근 콘크리트 슬래브의 폭발 피해 분석을 위한 최적의 비파괴검사법에 관한 연구 (The Study on the Optimal NDT Method for the Explosion Damage Analysis for One-way RC Slabs)

  • 이승재;오태근;박종일;김희식
    • 한국안전학회지
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    • 제32권5호
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    • pp.62-68
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    • 2017
  • It is necessary to analyze on the compressive strength among material properties of concrete for confirming damages of architectures due to large explosion. A non destructive test is known as the representative methods estimating compressive strength and ultrasonic pulse velocity, rebound hardness test are widely used because of their simplicity, convenience. But combined method supplementing two types is applied at now as they are affected by the characteristics of test specimen. In this research to check damages on the members of structure before and after explosion, the characteristics of compressive strength are compared and analyzed through a real explosion test prior to full scale structures. The test results showed that the larger the TNT powder and the shorter the distance, the greater the decrease in strength before and after the explosion and that the largest displacement and moment for the explosive load and the greatest decrease in the strength at the central part. Due to the surface condition and the thickness variation of the concrete specimens, the standard deviation value is the smallest in the combining method of fusion of the ultrasonic method and rebound hardness method. Thus, the combining method can be one of appropriate methods to evaluate the strength in the reinforced concrete structures damaged by the explosion.