• Title/Summary/Keyword: Non-destructive Test

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Improvement of Contour Fringes by using Addition of Incremental Images

  • Kang, Young-June;Ryu, Weon-Jae;Park, Sang-Kyu
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.37-43
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    • 2002
  • Electronic speckle contouring(ESC) based on electronic speckle pattern interferometry is the optical method for measuring object shape by using fringe-projection techniques. This method has the advantages of being non-contact, non-destructive and a whole-field measurement of the surface under investigation. Fringes in ESC represent the difference in depth along the view direction between the master wavefront and the test component. The contour maps of three-dimensional diffuse objects can be obtained by small shifts of optical fiber carrying the dual-object-beams and 4-frame phase shifting. In this study we proposed the contouring method by shifting the collimated illumination beams through optical fiber in order to obtain the contour fringe patterns. And also, we performed the addition of incremental images through the geometrical analysis to obtain the contour fringe interval when we performed the incremental addition of images and experiments based on this method. We obtained both quantitative increment without decorrelation effect and qualitative improvement by reducing the noise of contour fringes.

Two-module robotic pipe inspection system with EMATs

  • Lee, Jin-Hyuk;Han, Sangchul;Ahn, Jaekyu;Kim, Dae-Hyun;Moon, Hyungpil
    • Smart Structures and Systems
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    • v.13 no.6
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    • pp.1041-1063
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    • 2014
  • This work introduces a two-module robotic pipe inspection system with ultrasonic NDE device to evaluate the integrity of pipe structures. The proposed robotic platform has high mobility. The two module mobile robot platform overcomes pipe obstacle structures such as elbow, or T-branch joints by cooperative maneuvers. Also, it can climb up the straight pipeline at a fast speed due to the wheel driven mechanism. For inspection of pipe structure, SH-waves generated by EMAT are applied with additional signal processing methods. A wavelet transform is implemented to extract a meaningful and specific signal from the superposed SH-wave signals. Intensity ratio which is normalized the defect signals intensity by the maximum intensity of directly transmitted signals in the wavelet transforms spectrum is applied to evaluate defects quantitatively. It is experimentally verified that the robotic ultrasonic inspection system with EMAT is capable of non-destructive inspection and evaluation of defects in pipe structure successfully by applying signal processing method based on wavelet transform.

A Study about efficient maintenance of large scale cut slope (대규모 절토사면의 효율적인 유지관리를 위한 연구)

  • Park, Jae-Young;Shin, Chang-Gun;Jung, Sang
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1051-1056
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    • 2009
  • Recently, there are many wide road in korea, so The Large scale cut slopes are increasing. Large scale cut slopes are better then small scale in case of construction and maintenance. General, Reinforced Slopes by Shotcrete are difficult to inspect because of stiff Slope and highly Working Area. So the Inspection Techniques are needed by the Non-contact and Non-destructive. On this Study, We are studying the method about efficient valuation and maintenance of Large scale Reinforced slopes by Shotcrete.

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A Study of the Relation Between Nozzle Geometry, Internal flow and Sprays Characteristics in Diesel Fuel Injection Systems

  • Payri, Raul;Molina, S.;Salvador, F.J.;Gimeno, J.
    • Journal of Mechanical Science and Technology
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    • v.18 no.7
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    • pp.1222-1235
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    • 2004
  • This study examines the influence of geometry on the internal flow and macroscopic behavior of the spray in Diesel nozzles. For this investigation, two bi-orifice nozzles were employed: one cylindrical and one conical. The first step is to use a non-destructive characterization method which is based on the production of silicone moulds so that the precise internal geometry of the two nozzles can be measured. At this stage the nozzles have been characterized dimensionally and therefore the internal flow can be studied using CFD calculations. The results gained from this experiment make it possible also to ascertain the critical cavitation conditions. Once the critical cavitation conditions have been identified, the macroscopic parameters of the spray can be studied in both cavitating and non-cavitating conditions using a test rig pressurized with nitrogen and with the help of a image acquisition system and image processing software. Consequently, research can be carried out to determine the influence that cavitation has on macroscopic spray behavior. From the point of view of the spray macroscopic behavior, the main conclusion of the paper is that cavitation leads to an increment of the spray cone angle. On the other hand, from the point of view of the internal flow, the hole outlet velocity increases when cavitation appears. This phenomenon can be explained by the reduction in the cross section of the liquid phase in the outlet section of the hole.

Monitoring the performance of a celite-based filter by using electrical resistivity and permeability measurements (전기비저항과 투수계수 측정을 통한 celite가 가미된 필터의 투과 성능 모니터링)

  • Kim, Kyu-Won;Kwon, Tae-Hyuk;Cho, Gye-Chun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.673-676
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    • 2009
  • Non-point pollutants, which mainly originate from high traffic roads and rural areas, contaminate the environment by flowing into various rivers and lakes and thus are of interest as an environmental issue. Accordingly, efforts have been made to design and maintain efficient filter systems for the control of the non-point pollutants. Meanwhile, clay-type materials are widely used for the absorption of chemicals included in pollutants and the absorption performances of various clays have been reported in the literature. Thus, the present study proposes a non-destructive monitoring method for the performance of a clay-type filter using electrical resistivity measurement. A series of experimental tests is performed on celite-based particulate filters with infiltrating non-point source pollutants having the same characteristics as pollutants on high traffic roads. Each test measures permeability, resistivity of the filter materials and resistivity of the filtrated water. As the particulate filter materials filtrate pollutants and absorb heavy chemicals (e.g., $Cr^{6+}$, lead, nickel, among others), ionic concentration increases resulting as the electrical resistivity decrease. When the filter systems approach the end of their lifetime, the electrical resistivity of the filter material converges to a very low value due to lowered filter absorption efficiency. Hence, the electrical resistivity of the filtrated water also converges to a low value due to high concentrations of heavy metals. The permeability converges to a very low value because of significantly reduced porosity due to clogging and absorption of pollutants on the filter material. The experimental results show that electrical resistivity monitoring of filter materials is a promising approach to estimation of filter performance and its life expectancy.

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Non-contact Ultrasonic Inspection Technology of Fillet Weldments (필렛 용접부의 비접촉 초음파 검사 기법)

  • Park, Ik-Keun;Lee, Chul-Ku;Kim, Hyun-Mook;Park, Tae-Sung;Kim, Yong-Kwon;Cho, Yong-Sang;Song, Won-Joon;Ahn, Houng-Kun
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.37-42
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    • 2005
  • The non-destructive Inspection of the fillet weldment has difficulties due to its geometrical complexity and uneasy access. The surface shear horizontal wave (SH-wave), however, has been successfully applied to the detection of cracks on the surface and sub-surface of the filet weldment heel part. The conventional ultrasonic inspection using the surface SH-wave is usually a contact method using piezoelectric transducer. Thus, it is not suitable for a field application because the reliability and repeatability of inspection are significantly affected by test conditions such as couplant, contact pressure and pre-process. In order to overcome this problem, a non-contact SH-wave inspection method using EMAT is propose. The experimental results with this non-contact method are compared with those with a conventional ultrasonic method in fillet weldment with slit type defects. It is shown that the non-contact inspection technique requires simple procedure and less time in the fillet weldment inspection.

Degradation Damage Evaluation for Turbine Structural Components by Electrochemical Reactivation Polarization Test (전기화학적 재활성화 분극시험에 의한 터빈부재의 열화손상 평가)

  • Kwon, Il-Hyun;Baek, Seung-Se;Lyu, Dae-Young;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1241-1249
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    • 2002
  • The extent of materials deterioration can be evaluated accurately by mechanical test such as impact test or creep test. But it is almost impossible to extract a large test specimen from in-service components. Thus material degradation evaluation by non-destructive method is earnestly required. In this paper, the material degradation for virgin and several aged materials of a Cr-Mo-V steel, which is an candidated as structural material of the turbine casing components for electric power plant, is nondestructively evaluated by reactivation polarization testing method. And, the results obtained from the test are compared with those in small punch(SP) tests recommended as a semi-nondestructive testing method using miniaturized specimen. In contrast to the aged materials up to 1,000hrs which exhibit the degradation behaviors with increased ${\Delta}[DBTT]_{SP}$, the improvement of mechanical property can be observed on the 2,000hrs and 3,000hrs aged materials. This is because of the softening of material due to the carbide precipitation, the increase of ferritic structures and the recovery of dislocation microstructure by long-time heat treatment. The reactivation rates($I_R/I_{Crit},\;Q_R/Q_{Crit}$) calculated by reactivation current densityt ($I_R$) and charge($Q_R$) in the polarization curves exhibit a good correlation with ${\Delta}[DBTT]_{SP}$ behaviors.

Estimating the Compressive Strength of High-Strength Concrete Using Surface Rebound Value and Ultrasonic Velocity (표면반발경도와 초음파 속도를 활용한 고강도 콘크리트 압축강도 추정)

  • Kim, Min Wook;Oh, Hongseob;Oh, Kwang Chin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.2
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    • pp.1-9
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    • 2016
  • The authors performed the experimental work to propose the strength prediction equation for high strength concrete based on the non-destructive test methods. The concrete specimens that the range of design compressive strength was 40~80 MPa was produced in laboratory, and then tested rebound test and ultrasonic velocity methods and also compressive test according to the Korea Standard. The test results was compared with previously equations suggested by other researcher. From the test, these traditional nondestructive methods are simple, quick, has proven to be reliable and useful method for predicting the concrete strength. The test results were compared with the previous equations and then newly proposed own equations based on the test results. The proposed equations have the suitable precision and accuracy for applying the high strength concrete structures.

A Study on the Estimating the Ultra-High Strength Concrete using Rock Test Hammer (Rock Test Hammer를 사용한 초고강도 콘크리트 강도추정에 관한 기초적 연구)

  • Nam, Kyung-Yong;Kim, Seong-Deok;Choi, Suk;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.3
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    • pp.229-237
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    • 2019
  • This study examines the estimation of strength through a ultra-high strength concrete mock-up specimen using the rock compressive strength test hammer. According to the test result, the commonly used strength estimation formulae showed differences among them when the data of this test were applied. In additional, it show that these formulae underestimated the actual measurements further when the compressive strength was 30MPa or greater and deviated the distribution range of actual measurements in all strength ranges. The rock test hammer showed a higher correlation than type N Schmidt hammer regardless of the direction of hit for each type of W/B and the inclusion of coarse aggregate, and mortar showed a little higher correlation than concrete. As a result, it can be suggested that the coefficient of variation and the standard deviation of the mortar(2.26%/1.36) are lower than those of the concrete(4.06%/2.5), and the smaller the size of the coarse aggregate, the smaller the coefficient of variation and the more accurate the value.

Thermal Behavior Variations in Coating Thickness Using Pulse Phase Thermography

  • Ranjit, Shrestha;Chung, Yoonjae;Kim, Wontae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.4
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    • pp.259-265
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    • 2016
  • This paper presents a study on the use of pulsed phase thermography in the measurement of thermal barrier coating thickness with a numerical simulation. A multilayer heat transfer model was ussed to analyze the surface temperature response acquired from one-sided pulsed thermal imaging. The test sample comprised four layers: the metal substrate, bond coat, thermally grown oxide and the top coat. The finite element software, ANSYS, was used to model and predict the temperature distribution in the test sample under an imposed heat flux on the exterior of the TBC. The phase image was computed with the use of the software MATLAB and Thermofit Pro using a Fourier transform. The relationship between the coating thickness and the corresponding phase angle was then established with the coating thickness being expressed as a function of the phase angle. The method is successfully applied to measure the coating thickness that varied from 0.25 mm to 1.5 mm.