• Title/Summary/Keyword: Non-contact Sensor

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Development of Automated Non-contact Thickness Measurement Machine using a Laser Sensor (레이저센서를 이용한 비접촉식 두께자동측정기 개발)

  • Cho, Kyung-Chul;Kim, Soo-Youn;Shin, Ki-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.51-58
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    • 2015
  • In this study, we developed an automated non-contact thickness measurement machine that continuously and precisely measures the thickness and warp of a PCB product using a laser sensor. The system contains a measurement part to measure the thickness in real time automatically according to the set conditions with an alignment supply unit and unloading unit to separate OK and NG products. The measurement machine was utilized to evaluate the performance at each step to minimize measurement error. At the zero setting for the initial setup, the standard deviation of the 216 samples was determined to be $5.52{\mu}m$. A measurement error of 0.5mm and 1.0mm as a standard sample in the measurement accuracy assessment was found to be 2.48% and 2.28%, respectively. In the factory acceptance test, the standard deviation of 1.461mm PCB was measured as $28.99{\mu}m$, with a $C_{pk}$ of 1.2. The automatic thickness measurement machine developed in this study can contribute to productivity and quality improvement in the mass production process.

Non-contact critical current measurement using hall probe (Hall probe를 이용한 비접촉 임계전류 측정)

  • Kim, Ho-Sup;Lee, Nam-Jin;Ha, Dong-Woo;Baik, Seung-Kyu;Kim, Tae-Hyung;Ko, Rock-Kil;Ha, Hong-Soo;Oh, Sang-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.05a
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    • pp.7-8
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    • 2009
  • Non-contact critical current measurement apparatus was developed using hall probe which measures the magnetic field distribution across the width of superconducting tape. The hall probe consists of 7 independent hall sensors which lie in a line 600 ${\mu}m$. The difference between maximum and minimum magnetic field in the magnetic filed distribution is a main parameter to determine the critical current. As preliminary research, we calculated the magnetic field intensity at the middle sensor, which is a minimum magnetic field and generated by the circular shielding current modeled by Bean model. We confirmed that there are some parameters that affect on the minimum magnetic field; the distance between superconducting layer and hall sensor, the width of superconducting tape, and the critical current distribution across the width of superconducting tape. Among these parameters, the distance between superconducting layer and hall sensor highly influences on the minimum magnetic field.

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A study on Non-contacted Transmitter Switch for Vehicle (비 접촉식 차량용 Transmitter Switch에 관한 연구)

  • Ahn, Jong-Young;Kim, Young-Sub;Kim, Sung-Su;Hur, Kang-In
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.10 no.5
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    • pp.245-249
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    • 2010
  • Now normally using a contact method of vehicle Inhibitor Switch that is use direct voltage level signal. This method is good solution for signal deliverly. but The contacted method have a short lifetime because of deterioration of contact surface. so we suggest to non-contacted method using magnetic sensor. The magnetic sensor is used to non-contacted method that is solution for problem of contacted method. In this paper using that of magnetic sensor feature, so we applied to Vehicle Transmitter switch that of non-contacting method. Sensor voltage outputs have variable electric potential that normally 0 mV to 150 mV, and it is depend on Switch Angle. we used two differential sin wave for switching of 5 state signal.

Fabrication and Experiment of Pneumatic Steel Plate Chamfering Machine and Sensor System for Active Control of Chamfering (면취 공정의 능동 제어를 위한 공압식 자동 강재 면취기와 센서 시스템의 제작 및 실험)

  • Na, Yeong-min;Lee, Hyun-seok;Kim, Min-hyo;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.80-86
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    • 2020
  • With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.

Feasibility study of a resistive-type sodium aerosol detector with ZnO nanowires for sodium-cooled fast reactors

  • Jewhan Lee;Da-Young Gam;Ki Ean Nam;Seong J. Cho;Hyungmo Kim
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2373-2379
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    • 2023
  • In sodium systems, leakage is one of the safety concerns; it can cause chemical reactions, which may result in fires. There are contact and non-contact types of leak detectors, and the conventional method of non-contact type detection is by gas sampling. Because of the complexity of this method, there has always been a need for a simple gas sensor, and the resistive-type nanostructure ZnO sensor is a promising option with various advantages. In this study, a ZnO sensor was fabricated, and the concept was tested as a leak detector using a dedicated experiment facility. The experiment results showed distinctive changes in resistance with the presence of sodium aerosol under various conditions. Replacing the conventional gas sampling with the ZnO sensors is expected to enable identification of the leakage location if used as a point-wise instrumentation and to greatly reduce the total cost, making the system simple, light, and effective. For further study, more tests will be performed to evaluate the sensitivity of key parameters under various conditions.

Development of Vehicle Classification Algorithm using Non-Contact Treadle Sensor for Toll Collect System (통행료징수시스템을 위한 무접점 답판 방식의 차종분류 알고리즘 개발)

  • Seo, Yeon-Gon;Lew, Chang-Guk;Lee, Bae-Ho
    • The Journal of the Korea institute of electronic communication sciences
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    • v.11 no.12
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    • pp.1237-1244
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    • 2016
  • Vehicle classification system in domestic tollgates is usually to use treadle sensor for calculating wheel width and tread of the vehicle. Due to the impact that occurs when the wheels of the vehicle contact, treadle sensor requires high durability. Recently, KHC(Korea Highway Corporation) began operating high-speed lane for cargo truck. High-speed cargo truck generate more impact the design criteria of previous treadle. Therefore, an increase in the maintenance and management costs of the treadle damage is concerned. In this paper, we propose an algorithm to classify vehicles using non-contact treadle sensors for improving durability from physical impacts. This was based on the KHC's classification criteria and showed a classification accuracy of 99.5 % in one experiment with 1892 vehicles through Changwon tollgate in 1020 local road. Therefore, it shows that vehicle classification system using non-contact treadle sensor could be applied to domestic toll tollgates, effectively.

An Inductive Position Sensor for Self-sensing Magnetic Suspension System (셀프센싱 자기 부상계를 위한 인덕턴스형 변위센서)

  • 윤형진;이상헌;백윤수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1038-1041
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    • 2003
  • The magnetic suspension system is used in many areas, because it has great advantages. such as no friction, no noise, no lubrication and so on, but it is a unstable system in natural. It must have a feedback control with the position is measured for a stable levitation. There are an eddy-current sensor, a capacitive sensor, an inductive sensor, and an optical sensor with a laser as the sensor which measures displacements without contact. Among them, an inductive sensor is made with lower price than others. And it has a good linearity. In this paper, a magnetic circuit leads a linear equation between an input as a displacement and an output as a voltage. Experiments establish that voltage change according to displacement is linear. This paper presents the preliminary study of an inductive position sensing for self-sensing magnetic suspension system.

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Development of Monitoring/Control System for High Productive Grinding System (생산성 향상을 위한 연삭공정의 감시.제어시스템 개발)

  • 정병철;안중환;이상우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.04a
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    • pp.425-428
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    • 1994
  • Non-uniform minute deformation of a cylinderical workpiece resulted from the heat treatment process prior to the grinding makes it diffeclt to control the approaching feedrate of a grinding wheelto a workpiece optimallywithout on-site detection of the grinding states in the plunge grinding. The 4-stage model of the plunge grinding process is proposed according to the state of contact between grinding wheel and workpiece ; precontact, partial contact, entire contact and spark-out. Despite of being scrious to the precision of workpiece finished, the duration of spark-out is determined empirically. The purpose of this research is to develop a monitoring/control system for saving non- production time and setting the optimal spark-out time based on sensor information in the plunge grinding using AE and ultra sonic sensor.

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A Novel Non-contact Heart Rate Estimation Algorithm and System with User Identification

  • Kim, Chan-Il;Kim, Hyung-Jin;Kim, Seon-Chil;Park, Hee-Jun;Lee, Jong-ha
    • IEIE Transactions on Smart Processing and Computing
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    • v.5 no.6
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    • pp.395-402
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    • 2016
  • In these days, the wearable devices have been developed for measuring biological data effectively. However, wearable devices have tissue allege and noise problem. Also, it is impossible for a remote center to identify the person whose data are measured by wearable devices, which could trigger a communication problem over treatment. To solve these problems, biometric measurement based on a non-contact method, such as face image sequencing is necessary. This makes it possible to measure biometric data without any operation and side effects. This system can monitor the biological signals of people in real time without allege and noise and simultaneously identify them. In this paper, we propose an authentication process while measuring biometric data, through a non-contact method.

An optical sensor of a probing system for inspection of PCBs (인쇄회로기판 검사용 프로브시스템의 광학센서)

  • 심재홍;조형석;김성권
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1742-1745
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    • 1997
  • We have developed a highly responsible probing system for inspection of electrical properties of assemble PCB$_{s}$ (printed circuit boards). However, as the duration of the impact occurring between a probe and a solder joint on PCB is very short, it is very difficult to control the harmful peak impact force and the slip motion of the probe to sufficient level only by its vorce feedback control with high gains. To overcome these disadvantages of the prototype, it needs ot obtain some information of the solder joint in advance before the contact. In addition, to guarantee the reliability of the probing task, the probing system is required to measure several points around the probale target point at high speed. There fore, to meet such requirements, we propose a new noncontaet sensor capable of detecting simultaneously position and normal vectors of the multiple points around the probable target point in real time. By using this information, we can prepare a control strategy for stable contact motion on impact. In this paper, we described measuring priniciple, design, and development of the sensor. The effectiveness of the proposed sensor is verified through a series of experiments.s.

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