• Title/Summary/Keyword: Non-contact Sensing

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BURR SIZE MEASUREMENT USING A CAPACITANCE SENSOR

  • Lee, Seoung-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.29-37
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    • 1999
  • This paper involves the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system The setup is used to measure burr profiles along machined workpiece edges. Experimental procedures and results as well as the basic theoretical principles of the capacitance sensor and specifications of related equipment are presented. The proposed scheme is shown to be accurate easy to setup and with minor modifications readily applicable to automatic deburring processes.processes.

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A MEMS/NEMS sensor for human skin temperature measurement

  • Leng, Hongjie;Lin, Yingzi
    • Smart Structures and Systems
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    • v.8 no.1
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    • pp.53-67
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    • 2011
  • Human state in human-machine systems highly affects the overall system performance, and should be detected and monitored. Physiological cues are essential indicators of human state and useful for the purpose of monitoring. The study presented in this paper was focused on developing a bio-inspired sensing system, i.e., Nano-Skin, to non-intrusively measure physiological cues on human-machine contact surfaces to detect human state. The paper is presented in three parts. The first part is to analyze the relationship between human state and physiological cues, and to introduce the conceptual design of Nano-Skin. Generally, heart rate, skin conductance, skin temperature, operating force, blood alcohol concentration, sweat rate, and electromyography are closely related with human state. They can be measured through human-machine contact surfaces using Nano-Skin. The second part is to discuss the technologies for skin temperature measurement. The third part is to introduce the design and manufacture of the Nano-Skin for skin temperature measurement. Experiments were performed to verify the performance of the Nano-Skin in temperature measurement. Overall, the study concludes that Nano-Skin is a promising product for measuring physiological cues on human-machine contact surfaces to detect human state.

A Study on the Measurement Characteristics of Cylindrical Type Capacitive Transducers to the Roundness Errors of Rotor for Magnetic Bearing (자기베어링용 로우터의 형상 오차에 대한 실린더형 캐패시턴스 센서의 측정특성에 관한 연구)

  • Lee, S.H.;Jung, S.C.;Han, D.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.23-31
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    • 1995
  • The sending characteristics of the non-contact type displacement transducers can affect the performances of the magnetic bearing systems when they support the rotating shaft. The probe type displacement sensor detects not only the displacement of the rotor at the sensing position but also the surface irregularitis of the rotor such as surface roughnessand roundness errors. If there exist such measuring errors, the magnetic bearing can not apply proper force against the rotor displacements for the detected signal is the input to the magnetic bearing controllers. The cylindrical shape capacitive transducer can detect the rotor displacement by the integral sum of the charges which are formed between the sensor plates and rotor so that it can reduce the detecting errors induced by the surface irregularities of the rotor. By theore- tical analysis, we compared the sensing characteristics of the cylindrical shape capacitive transducers for the rotors that have some sinusoidal irregularities with that of the ideal probe type displacement transducers.

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SENSORS IN DEVURRING AUTOMATION

  • Lee, Seoung-Hwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.560-564
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    • 1999
  • Burr sensing for burr size measurement and deburring process control is one of the essential elements in an automated deburring procedure. This paper presents the implementation of capacitance sensing and acoustic emission (AE) to deburring. The first application is the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system. The setup is used to measure burr profiles along machined workpiece edges. The proposed scheme is shown to be accurate, easy to setup, and with minor modifications, readily applicable to automatic deburring processes. As the second example, AE signals were sampled and analyzed for the sensor feedback of a precision deburring process - laser deburring -. The results, such as the sensitivity of AE signals to burr shapes and edge detection capability show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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3DOF Force-Reflecting interface (3자유도 힘 반향 역감장치)

  • 강원찬;박진석;김대현;신석두;김영동
    • Proceedings of the KIPE Conference
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    • 1999.07a
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    • pp.71-75
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    • 1999
  • In this paper, we present the 3DOF force-reflecting interface which allows to acquire force of object within a virtual environment. This system is composed of device, virtual environment model, and force-reflecting rendering algorithm. We design a 3 DOF force-reflecting device using the parallel linkage, torque shared by wire, and the controller of system applied by impedance control algorithm. The force-reflecting behaviour implemented as a function position is equivalent to controlling the mechanical impedance felt by the user. Especially how force should be supplied to user, we know using a God-Object algorithm. As we experiment a system implemented by the interface of 3D virtual object and 3DOF force-reflecting interface, we can feel a contact, non-contact of 3D virtual object surface and sensing of push button model.

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Nanolithography Using Haptic Interface in a Nanoscale Virtual Surface (햅틱인터페이스를 이용한 나노스케일 가상표면에서의 나노리소그래피)

  • Kim Sung-Gaun
    • Journal of the Korean institute of surface engineering
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    • v.39 no.2
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    • pp.64-69
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    • 2006
  • Nanoscale task such as nanolithography and nanoindenting is a challenging work that is beyond the capabilities of human sensing and precision. Since surface forces and intermolecular forces dominate over gravitational and other more intuitive forces of the macro world at the nanoscale, a user is not familiar with these novel nanoforce effects. In order to overcome this scaling barrier, haptic interfaces that consist of visual and force feedback at the macro world have been used with an Atomic Force Microscope (AFM) as a manipulator at the nanoscale. In this paper, a nanoscale virtual coupling (NSVC) concept is introduced and the relationship between performance and impedance scaling factors of velocity (or position) and force are explicitly represented. Experiments have been performed for nanoindenting and nanolithography with different materials in the nanoscale virtual surface. The interaction forces (non contact and contact nanoforces) between the AFM tip and the nano sample are transmitted to the operator through the haptic interface.

Under-Thread Sewing Yarn Sensing Monitoring System of Sewing Machine for Smart Manufacturing (스마트 제조를 위한 봉제기의 밑실 센싱 모니터링 시스템)

  • Lee, Dae-Hee;Lee, Jae-Yong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.1
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    • pp.53-60
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    • 2018
  • The ICT concept has been introduced to realize a highly productive smart factory and respond to the demand for small quantity and mass production between textile processes. ICT convergence monitoring system that can produce high productivity textile products by improving product development period, cost, quality and delivery time through ICT based production and optimization of manufacturing process is needed. In this paper, we propose and implement a system design that senses the amount of remaining sewing material using a non-contact sensor that can be mounted on a sewing machine and displays it on a display using IOT-based LATTE-PANDA board.

Development of the Inductive Proximity Sensor Module for Detection of Non-contact Vibration (비접촉 진동 검출을 위한 유도성 근접센서모듈 개발)

  • Nam, Si-Byung;Yun, Gun-Jin;Lim, Su-Il
    • Journal of the Korea Society of Computer and Information
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    • v.16 no.5
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    • pp.61-71
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    • 2011
  • To measure the fatigue of metallic objects at high speed vibration while non-contact precision displacement measurement on how to have a lot of research conducted. Noncontact high-speed vibration detection sensor of the eddy current sensors and laser sensors are used, but it is very expensive. Recently, High-speed vibrations detection using an inexpensive inductive sensor to have been studied, but is still a beginner. In this paper, a new design of an inexpensive inductive proximity sensor has been suggested in order to measure high frequency dynamic displacements of metallic specimens in a noncontact manner. Detection of the existing inductive sensors, detection, integral, and amplified through a process to detect the displacement noise due to weak nature of analog circuits and integral factor in the process of displacement detection is slow. The proposed method could be less affected by noise, the analog receive and high-speed signal processing is a new way, because AD converter (Analog to Digital converter) without using the vibration frequency signals directly into digital signals are converted. In order to evaluate the sensing performance, The proposed sensor module using non-contact vibration signals were detected while shaker vibration frequencies from 30Hz to 1,100 Hz at intervals of vibrating metallic specimens. Experimental results, Vibration frequency detection range of the metallic specimins within close proximity to contactless 5mm could be measured from DC to 1,100Hz and vibration amplitude of the resolution was $20{\mu}m$. Therefore, the proposed non-contact inductive sensor module for precision vibration detection sensor is estimated to have sufficient performance.

Development of Pill Counting Algorithm and Pill Counting Machine Using Non-contact Photo Sensor (비접촉식 광학센서를 이용한 알약계수 알고리즘과 알약 계수기의 개발)

  • Lee Soon-Geul;Lim Tae Gyoon;Rhim Sungsoo
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.9
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    • pp.810-815
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    • 2005
  • As the pharmaceutical industry grows and becomes more competitive, the need of automation increases to establish effective mass production and to maintain consistent quality control. Accurate counting and packing of medicinal pills is one of the most essential processes that the automation can benefit. In conventional automated counting and packing processes, the performance of counting process varies with the size, the shape and the dispersion degree of pills. In this research, the authors developed a new pill-counting algorithm based on carefully analyzed characteristics of the pill-drop behavior. Also a new scheme for the packing of an exact number of pills has been implemented. A pill counting and packing machine with the new pill-counting algorithm and the new packing scheme has been constructed and put in an actual production line. To achieve precise and quick sensing of pills dropping at a high speed from the preceding processors, the machine uses non-contact photo sensors. Experimental results from the actual process using the machine are included to verify the effectiveness of the proposed algorithm and the machine.

Development of Non-contact Detector for Broken Cords of Steel-Cord Conveyor Belt (컨베이어벨트의 비접촉식 스틸코드파선 검사장치 개발)

  • Yoo, Jae-Sang;Son, Boong-Ho
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2535-2537
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    • 2000
  • In order to detect and monitor the broken cords of steel-cord belt from being damaged by impact of large lump of materials and the corrosion of steel cord, we developed a non-contact magnetic coil detection system. This measures the deterioration of reinforcing cables in steel cord conveyor belt which transport the ores in raw material plant. In this research, magnetic coil sensor of broken-cord detection system has exciting part and sensing part. The broken-cord detection system is operated by supplying a transmitter coil with electric power to generate magnetic field, and then the change of induced voltage is detected in each receiver coils due to resultant magnetic flux effected by the broken steel cords at the inside of the conveyor belt. By the informations such as the position and size of the broken steel cords obtained by SCBMS(Steel Cord Belt Monitoring System), it is expected that not only the span of belt life will be lengthened, but also this system can enable operators to plan scheduled maintenance and prevent the enlargement of damaged parts in steel cord belt at an early stage

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