• 제목/요약/키워드: Non-Contact Finishing Process

검색결과 9건 처리시간 0.024초

비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구 (A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process)

  • 이정희;곽재섭
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.74-80
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    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

STS 304 파이프 내면의 자기연마법에 있어서 WA-BF-Fe 자성입자가 표면거칠기에 미치는 영향 (Study on Surface Roughness due to WA-BF-Fe Grain for Internal Magnet-abrasive Finishing Apparatus of STS 304 Pipe)

  • 김용수;정윤중;김희남;김순채;배재만
    • 한국안전학회지
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    • 제16권3호
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    • pp.35-40
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    • 2001
  • An internal finishing process applying Magnetic Abrasive Finishing (MAF) was proposed to produce smooth inner surfaces of tubes at a high rate. Since this process uses the tube rotation system, it has been considered applicable only to tubes which are rotatable at high speeds. Here development of the stainless tube(STS 304) rotation system to extend the scope of the application of the internal finishing process applying MAF was made. By the stainless tube(STS 304) rotation system, the abrasive magnetically attracted by the poles is rotated along the inner surface of the tube by magnetic force together with fixed poles, finishing the inner surface of the tube. The main results obtained are as follows : 1) The magnet abrasive finishing minimized influence due to external force because non-contact finishing, 2) The profile of surface roughness decreased very good in 11.4m/min range because abrasive size and speed, 3) The profile of surface roughness by flux density decreased in finishing speed 28m/min, 4) The profile of surface roughness by fled rate decreased in 0.16mm/rev and 0.18mm/rev.

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Non-swelling type의 Hydrophilic polyurethane 합성 및 응용에 관한 연구 (Synthesis and Application for Hydrophilic Polyurethane of Non-swelling Type)

  • 양정한;전재우;염정현;김덕한;오경석;윤남식
    • 한국염색가공학회지
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    • 제23권2호
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    • pp.118-130
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    • 2011
  • In this study, hydrophilic polyurethane (PU) was synthesized by one shot process to get good non-swelling effect and to keep high breathability using reactive silicone oil of mono terminal and bi-terminal types. We also blended non reactive silicone oil with pure hydrophilic PU to compare non-swelling effect and breathability with hydrophilic PU synthesized by the two types of reactive silicone oils. The hydrophilic films were analyzed by nuclear magnetic resonance (NMR) spectroscopy, scanning electron microscope (SEM), Fourier transform infrared (FT-IR) spectroscopy, X-ray photo electron (XPS) spectroscopy, energy dispersive spectrometry (EDS), breathability, waterproofness, tensile strength, contact angle and swelling effect. The results showed that the film made by hydrophilic PU which was synthesized with mono terminal type silicone oil provided good non-swelling effect and acceptable moisture permeability due to the modified surface properties.

피혁봉재에 있어서 부직포 접착심지의 접착방법에 관한 연구 (A Study on the Adhesive Condition of the Nonwoven Fabrics in Sewing of the Leather)

  • 김영자
    • 한국의류학회지
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    • 제5권2호
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    • pp.35-40
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    • 1981
  • This study aims at finding appropriate adhesive conditions with special regard the material of 'fusible padding cloth inter ling' was frequently used for leather. As for leather material, pig suede, sheep suede were selected and drum dyed, cow split, napa have also been used. Mixed spinning non-woven fabric (polyester $50\%$, nylon $50\%$) were used as for padding cloth. Experimental appearance has been observed under the following adhesive conditions: Temperature of press were devided four levers; $120^{\circ}C$, $130^{\circ}C$, $140^{\circ}C$, $150^{\circ}C$, respectively. Adhesive time has been limited 5, 10, 15 second each. And the pressure has been conditioned as $0.2kg/cm^2$ continuously. After all this experiment, it was discovered that the material which had long contact with low temperature conditions has similar adhesive power to material that has short contact with high temperature conditions. There is a great difference according to the leather's dying process, the finishing method of the cloth, and the part of leather surface. The best condition for suede are $140^{\circ}C$, $150^{\circ}C$, at 10 seconds. and for D/D, NAPA, $130^{\circ}C$, at 10 seconds. Although the conditions of $150^{\circ}C$, at 15 seconds was possible for split, the process time can be shortened according to the increase of temperature.

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헥사메텔렌 디아민이 EVA/Itaconated EPDM 블렌드 발포체의 물성 및 접착강도에 미치는 영향 (I) (Effect of 1,6-Hexamethylenediamine Content on the Properties/Adhesive Strength of EVA/Itaconated EPDM Blend Foams (I))

  • 정현지;이영희;김정수;이동진;김성열
    • 한국염색가공학회지
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    • 제30권2호
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    • pp.107-116
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    • 2018
  • Simplification of the manufacturing process in shoe making is essential to improve productivity and reduce production costs. To improve the adhesion of EVA foam used as a midsole, EVA/itaconated EPDM(EPDM-g-IA)(80/20wt%) blend was prepared using Torque Rheometer-Plasti-Corder, and 1,6-hexamethylenediamine/crosslinking agent/foaming agent/additive were mixed, followed by amidation reaction and foaming to prepare EVA/EPDM-g-IA foam for shoe midsole. In this study, we investigate the effect of the content of 1,6-hexamethylenediamine(0, 0.5, 1.0, 2.0, 3.0) on the mechanical properties, water-contact angle and adhesion of EVA/itaconated EPDM foam. As the content of 1,6-hexamethylenediamine increased, mechanical properties such as tensile strength, tear strength, tensile elastic modulus, hardness, and water-contact angle were lowered, but elongation at break and compression set(%) were increased. Both normal type and non-UV type adhesive strength increased with increasing diamine content. In particular, it was found that the adhesion strength of the non-UV type adhesion increased sharply with increasing diamine content. As a result, an adherend rupture occurs in a foam sample having a content of 1,6-hexamethylenediamine of 3phr. From this, it can be seen that the EVA/itaconated EPDM foam for shoe midsoles, which can be used for non-UV adhesion without primer and UV treatments, have been developed.

연마입자의 전기적 분극성을 이용한 초정밀연마기술 (Ultraprecision polishing for micro parts using electric polarization effect of abrasive particles)

  • 이승환;김욱배;이상조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.227-230
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    • 2002
  • New polishing technique for small parts has been tried out using the principle of particle electromechanics. Common fine abrasives such as alumina, diamond, silicon carbide are dielectric materials which are polarized under an electric field, and a non-uniform electric field makes abrasive particles translate along the field line. Using this principle, We make abrasive particles aggregate in the vicinity of the micro tool which is fir the surface finishing of a small part without contact with it. The behavior of particles is optically measured, and the machined depth of glass is examined.

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RFID 안테나용 전도성 프린팅을 위한 PET 직물의 최적 전처리 공정연구 및 성능평가 (A Study on Pre-treatment and Performance Evaluation for Printing RFID Antenna with Conductive Paste)

  • 홍진표;정찬도;윤석한;최상현
    • 한국염색가공학회지
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    • 제25권4호
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    • pp.287-291
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    • 2013
  • Nowadays, terms such as 'Smart Textile', 'Intelligent Textile' and 'Wearable Computing' are commonly used in everyday contexts. And radio-frequency identification (RFID) is the use of a wireless non-contact system that uses radio-frequency electromagnetic fields to transfer data from a tag attached to an object, for the purposes of automatic identification and tracking. These products are required technologies which are textile treatments, printing, ink, etc. Durability of textile substrates is an essential marker for conductive ink printing process. Especially, heat stability is important, since conductive ink should be processable (annealing, curing) at temperatures below $150^{\circ}C$. This study was application of RFID on textiles. The textile pre-treatment processes should be carried out to use RFID antenna on textiles.

여름철 냉감성 의류소재 개발을 위한 비스코스 레이온 중심의 직물 제조 및 PCM 가공 (Preparation of Rayon Filament based Woven Fabric and PCM Treatment for Developing Cool Touch Summer Clothing Material)

  • 홍경화
    • 한국의류산업학회지
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    • 제16권2호
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    • pp.326-332
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    • 2014
  • To develop cool touch feeling fabrics for summer clothing material, it was manufactured several compositions of woven fabrics, having rayon multi-filament yarn (non-twisted) as warp and various kinds of yarn, such as viscose rayon multi-filament yarn (twisted), tencel$^{(R)}$ spun yarn, PET high absorbance quick dry filament yarn, and PET based rayon-like yarn, as weft. After preparing the fabrics, basic properties of the fabrics were investigated, such as air-permeability, tensile strength, absorption rate, drying rate, etc. Also, surface warm / cool sensations of the woven fabrics were assessed by Qmax Warm / Cool Touch Tester. It was observed that the fabrics composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn (weft) showed excellent surface cool touch sensation-the highest Qmax value. This is because the fabric having flat shaped PET high absorbance quick dry filament shows the largest contact area with Qmax measuring plate. And, the fabric also showed superior high absorbance and quick dry property as expected. In addition, we treated phase change material (PCM) on the surface of the fabric composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn(weft) to improve the cool touch feeling. However, the surface cool touch feeling was impaired by resin treated with PCM during the finishing process.

구리 회수를 위한 식물뿌리 기반 친환경 바이오 흡착제의 적용 - 합성수지와의 비교 (Application of Environmental Friendly Bio-adsorbent based on a Plant Root for Copper Recovery Compared to the Synthetic Resin)

  • Bawkar, Shilpa K.;Jha, Manis K.;Choubey, Pankaj K.;Parween, Rukshana;Panda, Rekha;Singh, Pramod K.;Lee, Jae-chun
    • 자원리싸이클링
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    • 제31권4호
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    • pp.56-65
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    • 2022
  • 구리는 우수한 특성, 특히 높은 전도성과 낮은 저항으로 인해 전기/전자 제조 산업에 널리 사용되는 비철금속 중 하나이다. 이러한 산업의 표면 처리 공정에서는 구리 함량이 높은 폐수가 발생하며, 직간접적으로 수계로 배출된다. 이는 심각한 환경 오염을 일으키고 또한 귀중한 유용금속의 손실을 초래한다. 이러한 문제를 극복하기 위하여, 효율적이고 저렴하며 친환경적인 흡착제를 찾기 위한 목적으로 흡착 분야에서 전 세계적으로 지속적인 연구개발이 진행되고 있다. 이러한 점을 고려하여, 본 연구에서는 위와 같은 폐수로부터 구리 흡착을 위한 바이오 흡착제로서 식물뿌리(Datura 뿌리 분말)의 성능을 합성 흡착제(Tulsion T-42)와 비교하였다. 실험은 흡착제 투여량, 접촉시간, pH, 주입액 농도 등의 변수들을 최적화하기 위하여 회분식으로 수행되었다. 초기구리농도가 100 ppm이고 pH가 4인 주입액에서, 0.2 g Datura 뿌리 분말을 15분간 접촉하였을 때 구리 흡착율은 95%이었으며, 0.1 g Tulsion T-42은 30분간 접촉에서 95%의 흡착율을 나타내었다. 두 흡착제의 흡착 데이터는 Freundlich 등온선과 잘 일치하였으며, 유사 2차 속도식을 따르는 것을 나타내었다. 전체 결과는 본 연구의 바이오 흡착제가 표면처리 공정의 폐액 또는 폐수로부터 금속 회수에 적용될 가능성을 보여주고 있다.