• Title/Summary/Keyword: Non-Contact Finishing Process

Search Result 9, Processing Time 0.025 seconds

A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process (비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구)

  • Lee, Jung-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.21 no.6
    • /
    • pp.74-80
    • /
    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.

Study on Surface Roughness due to WA-BF-Fe Grain for Internal Magnet-abrasive Finishing Apparatus of STS 304 Pipe (STS 304 파이프 내면의 자기연마법에 있어서 WA-BF-Fe 자성입자가 표면거칠기에 미치는 영향)

  • 김용수;정윤중;김희남;김순채;배재만
    • Journal of the Korean Society of Safety
    • /
    • v.16 no.3
    • /
    • pp.35-40
    • /
    • 2001
  • An internal finishing process applying Magnetic Abrasive Finishing (MAF) was proposed to produce smooth inner surfaces of tubes at a high rate. Since this process uses the tube rotation system, it has been considered applicable only to tubes which are rotatable at high speeds. Here development of the stainless tube(STS 304) rotation system to extend the scope of the application of the internal finishing process applying MAF was made. By the stainless tube(STS 304) rotation system, the abrasive magnetically attracted by the poles is rotated along the inner surface of the tube by magnetic force together with fixed poles, finishing the inner surface of the tube. The main results obtained are as follows : 1) The magnet abrasive finishing minimized influence due to external force because non-contact finishing, 2) The profile of surface roughness decreased very good in 11.4m/min range because abrasive size and speed, 3) The profile of surface roughness by flux density decreased in finishing speed 28m/min, 4) The profile of surface roughness by fled rate decreased in 0.16mm/rev and 0.18mm/rev.

  • PDF

Synthesis and Application for Hydrophilic Polyurethane of Non-swelling Type (Non-swelling type의 Hydrophilic polyurethane 합성 및 응용에 관한 연구)

  • Yang, Jeong-Han;Jeon, Jae-Woo;Yeum, Jeong-Hyun;Kim, Duck-Han;Oh, Kyoung-Suk;Yoon, Nam-Sik
    • Textile Coloration and Finishing
    • /
    • v.23 no.2
    • /
    • pp.118-130
    • /
    • 2011
  • In this study, hydrophilic polyurethane (PU) was synthesized by one shot process to get good non-swelling effect and to keep high breathability using reactive silicone oil of mono terminal and bi-terminal types. We also blended non reactive silicone oil with pure hydrophilic PU to compare non-swelling effect and breathability with hydrophilic PU synthesized by the two types of reactive silicone oils. The hydrophilic films were analyzed by nuclear magnetic resonance (NMR) spectroscopy, scanning electron microscope (SEM), Fourier transform infrared (FT-IR) spectroscopy, X-ray photo electron (XPS) spectroscopy, energy dispersive spectrometry (EDS), breathability, waterproofness, tensile strength, contact angle and swelling effect. The results showed that the film made by hydrophilic PU which was synthesized with mono terminal type silicone oil provided good non-swelling effect and acceptable moisture permeability due to the modified surface properties.

A Study on the Adhesive Condition of the Nonwoven Fabrics in Sewing of the Leather (피혁봉재에 있어서 부직포 접착심지의 접착방법에 관한 연구)

  • Kim Young Ja
    • Journal of the Korean Society of Clothing and Textiles
    • /
    • v.5 no.2
    • /
    • pp.35-40
    • /
    • 1981
  • This study aims at finding appropriate adhesive conditions with special regard the material of 'fusible padding cloth inter ling' was frequently used for leather. As for leather material, pig suede, sheep suede were selected and drum dyed, cow split, napa have also been used. Mixed spinning non-woven fabric (polyester $50\%$, nylon $50\%$) were used as for padding cloth. Experimental appearance has been observed under the following adhesive conditions: Temperature of press were devided four levers; $120^{\circ}C$, $130^{\circ}C$, $140^{\circ}C$, $150^{\circ}C$, respectively. Adhesive time has been limited 5, 10, 15 second each. And the pressure has been conditioned as $0.2kg/cm^2$ continuously. After all this experiment, it was discovered that the material which had long contact with low temperature conditions has similar adhesive power to material that has short contact with high temperature conditions. There is a great difference according to the leather's dying process, the finishing method of the cloth, and the part of leather surface. The best condition for suede are $140^{\circ}C$, $150^{\circ}C$, at 10 seconds. and for D/D, NAPA, $130^{\circ}C$, at 10 seconds. Although the conditions of $150^{\circ}C$, at 15 seconds was possible for split, the process time can be shortened according to the increase of temperature.

  • PDF

Effect of 1,6-Hexamethylenediamine Content on the Properties/Adhesive Strength of EVA/Itaconated EPDM Blend Foams (I) (헥사메텔렌 디아민이 EVA/Itaconated EPDM 블렌드 발포체의 물성 및 접착강도에 미치는 영향 (I))

  • Jung, Hyun-Ji;Lee, Young-Hee;Kim, Jung-Soo;Lee, Dong-Jin;Kim, Sung Yeol
    • Textile Coloration and Finishing
    • /
    • v.30 no.2
    • /
    • pp.107-116
    • /
    • 2018
  • Simplification of the manufacturing process in shoe making is essential to improve productivity and reduce production costs. To improve the adhesion of EVA foam used as a midsole, EVA/itaconated EPDM(EPDM-g-IA)(80/20wt%) blend was prepared using Torque Rheometer-Plasti-Corder, and 1,6-hexamethylenediamine/crosslinking agent/foaming agent/additive were mixed, followed by amidation reaction and foaming to prepare EVA/EPDM-g-IA foam for shoe midsole. In this study, we investigate the effect of the content of 1,6-hexamethylenediamine(0, 0.5, 1.0, 2.0, 3.0) on the mechanical properties, water-contact angle and adhesion of EVA/itaconated EPDM foam. As the content of 1,6-hexamethylenediamine increased, mechanical properties such as tensile strength, tear strength, tensile elastic modulus, hardness, and water-contact angle were lowered, but elongation at break and compression set(%) were increased. Both normal type and non-UV type adhesive strength increased with increasing diamine content. In particular, it was found that the adhesion strength of the non-UV type adhesion increased sharply with increasing diamine content. As a result, an adherend rupture occurs in a foam sample having a content of 1,6-hexamethylenediamine of 3phr. From this, it can be seen that the EVA/itaconated EPDM foam for shoe midsoles, which can be used for non-UV adhesion without primer and UV treatments, have been developed.

Ultraprecision polishing for micro parts using electric polarization effect of abrasive particles (연마입자의 전기적 분극성을 이용한 초정밀연마기술)

  • 이승환;김욱배;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.10a
    • /
    • pp.227-230
    • /
    • 2002
  • New polishing technique for small parts has been tried out using the principle of particle electromechanics. Common fine abrasives such as alumina, diamond, silicon carbide are dielectric materials which are polarized under an electric field, and a non-uniform electric field makes abrasive particles translate along the field line. Using this principle, We make abrasive particles aggregate in the vicinity of the micro tool which is fir the surface finishing of a small part without contact with it. The behavior of particles is optically measured, and the machined depth of glass is examined.

  • PDF

A Study on Pre-treatment and Performance Evaluation for Printing RFID Antenna with Conductive Paste (RFID 안테나용 전도성 프린팅을 위한 PET 직물의 최적 전처리 공정연구 및 성능평가)

  • Hong, Jinpyo;Jung, Chando;Yoon, Seokhan;Choi, Sanghyun
    • Textile Coloration and Finishing
    • /
    • v.25 no.4
    • /
    • pp.287-291
    • /
    • 2013
  • Nowadays, terms such as 'Smart Textile', 'Intelligent Textile' and 'Wearable Computing' are commonly used in everyday contexts. And radio-frequency identification (RFID) is the use of a wireless non-contact system that uses radio-frequency electromagnetic fields to transfer data from a tag attached to an object, for the purposes of automatic identification and tracking. These products are required technologies which are textile treatments, printing, ink, etc. Durability of textile substrates is an essential marker for conductive ink printing process. Especially, heat stability is important, since conductive ink should be processable (annealing, curing) at temperatures below $150^{\circ}C$. This study was application of RFID on textiles. The textile pre-treatment processes should be carried out to use RFID antenna on textiles.

Preparation of Rayon Filament based Woven Fabric and PCM Treatment for Developing Cool Touch Summer Clothing Material (여름철 냉감성 의류소재 개발을 위한 비스코스 레이온 중심의 직물 제조 및 PCM 가공)

  • Hong, Kyung Hwa
    • Fashion & Textile Research Journal
    • /
    • v.16 no.2
    • /
    • pp.326-332
    • /
    • 2014
  • To develop cool touch feeling fabrics for summer clothing material, it was manufactured several compositions of woven fabrics, having rayon multi-filament yarn (non-twisted) as warp and various kinds of yarn, such as viscose rayon multi-filament yarn (twisted), tencel$^{(R)}$ spun yarn, PET high absorbance quick dry filament yarn, and PET based rayon-like yarn, as weft. After preparing the fabrics, basic properties of the fabrics were investigated, such as air-permeability, tensile strength, absorption rate, drying rate, etc. Also, surface warm / cool sensations of the woven fabrics were assessed by Qmax Warm / Cool Touch Tester. It was observed that the fabrics composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn (weft) showed excellent surface cool touch sensation-the highest Qmax value. This is because the fabric having flat shaped PET high absorbance quick dry filament shows the largest contact area with Qmax measuring plate. And, the fabric also showed superior high absorbance and quick dry property as expected. In addition, we treated phase change material (PCM) on the surface of the fabric composed of viscose rayon multi-filament yarn (warp) and PET high absorbance quick dry filament yarn(weft) to improve the cool touch feeling. However, the surface cool touch feeling was impaired by resin treated with PCM during the finishing process.

Application of Environmental Friendly Bio-adsorbent based on a Plant Root for Copper Recovery Compared to the Synthetic Resin (구리 회수를 위한 식물뿌리 기반 친환경 바이오 흡착제의 적용 - 합성수지와의 비교)

  • Bawkar, Shilpa K.;Jha, Manis K.;Choubey, Pankaj K.;Parween, Rukshana;Panda, Rekha;Singh, Pramod K.;Lee, Jae-chun
    • Resources Recycling
    • /
    • v.31 no.4
    • /
    • pp.56-65
    • /
    • 2022
  • Copper is one of the non-ferrous metals used in the electrical/electronic manufacturing industries due to its superior properties particularly the high conductivity and less resistivity. The effluent generated from the surface finishing process of these industries contains higher copper content which gets discharged in to water bodies directly or indirectly. This causes severe environmental pollution and also results in loss of an important valuable metal. To overcome this issue, continuous R & D activities are going on across the globe in adsorption area with the purpose of finding an efficient, low cost and ecofriendly adsorbent. In view of the above, present investigation was made to compare the performance of a plant root (Datura root powder) as a bio-adsorbent to that of the synthetic one (Tulsion T-42) for copper adsorption from such effluent. Experiments were carried out in batch studies to optimize parameters such as adsorbent dose, contact time, pH, feed concentration, etc. Results of the batch experiments indicate that 0.2 g of Datura root powder and 0.1 g of Tulsion T-42 showed 95% copper adsorption from an initial feed/solution of 100 ppm Cu at pH 4 in contact time of 15 and 30 min, respectively. Adsorption data for both the adsorbents were fitted well to the Freundlich isotherm. Experimental results were also validated with the kinetic model, which showed that the adsorption of copper followed pseudo-second order rate expression for the both adsorbents. Overall result demonstrates that the bio-adsorbent tested has a potential applicability for metal recovery from the waste solutions/effluents of metal finishing units. In view of the requirements of commercial viability and minimal environmental damage there from, Datura root powder being an effective material for metal uptake, may prove to be a feasible adsorbent for copper recovery after the necessary scale-up studies.