• Title/Summary/Keyword: Non-Axisymmetric Shapes

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UBET Analysis of Combined Forging of Non-Axisymmetric Shapes With Inclined Protrusion (경사진 돌출부가 있는 비축대칭 복합단조의 상계요소해석)

  • 윤정호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.1
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    • pp.1-12
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    • 1990
  • The study is concerned with the analysis of combined forging of non-axisymmetric shapes with inclined protrusions by UBET technique. Work hardening is considered for the given range of strain rate during the forging process. A complex shape with inclined cavities is analyzed by subdividing the workpiece into finite UBET elements for which simple velocity fields are applicable. An experimental set-up was designed and manufactured for the experiment, and experiments are carried out with lead billets. The devised set-up can be used for closed-die forging of complex shapes with protrusions in which the dies can be separated automatically for easy removal of the forged products. Based on the derived kinematically admissible velocity fields for corresponding UBET elements, general computer programs have been developed. Since the energy dissipation rate for each elemental region is provided by subprograms (Subroutine or Function), the developed program can be applied to the forging problems of various shapes. The present study has shown that the method developed can be effectively applied to forging of non-axisymmetric shapes with complicated protrusions.

A Study on Multi-stage Deep Drawing Processes Using Finite Element Method (유한요소법을 이용한 다단계 디프 드로잉 공정에 관한 연구)

  • 최병화;민동균;박태종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1021-1025
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    • 2002
  • There have been many researches performed on the formability of axisymmetric or rectangular cup shapes in the deep drawing processes. But non-axisymmetric deep drawing processes rely upon empirical knowledge of experts in most cases. Especially, there have been few researches for multi-stage elliptical deep drawing processes. In this study, formability and thickness distributions of elliptical yoke products were predicted by using finite element analysis. The results of the analysis were compared with those of experiments for validity.

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Study on the Influence of Die Corner Radius for Deep Drawing of Elliptical Product of Automobile (자동차용 타원형 디프 드로잉 제품의 다이 반경에 관한 연구)

  • 허영민;박동환;강성수
    • Transactions of Materials Processing
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    • v.11 no.8
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    • pp.668-675
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    • 2002
  • The circles deform into various shape during deformation, the major and minor axes of which indicate the direction of the major and minor principal strains. Likewise, the measured dimensions are used to determine the major and minor principal strain magnitudes. This circular grid technique of measuring strains can be used to diagnose the causes of necking and fracture in industrial practice and to investigate whether these defects were caused by material property variation, changes in lubrication, of incorrect press settings. In non-axisymmetric deep drawing, three modes of forming regimes are found: draw, stretch, plane strain. The stretch mode for non-axisymmetric deep drawing could be defined when the major and minor strains are positive. The draw mode could be defined when the major strain is positive and minor strain is negative, and plane strain mode could be defined when the major strain is positive and minor strain is zero. Through experiments the draw mode was shown on the wall and flange are one of a drawn cup, while the plane strain and the stretch mode were on the punch head and the punch corner area respectively, We observed that the punch load of elliptical deep drawing was decreased according to increase of die corner radius and the thickness deformation of minor side was more large than major side.

Effects of imperfection shapes on buckling of conical shells under compression

  • Shakouri, Meisam;Spagnoli, Andrea;Kouchakzadeh, M.A.
    • Structural Engineering and Mechanics
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    • v.60 no.3
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    • pp.365-386
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    • 2016
  • This paper describes a systematic numerical investigation into the nonlinear elastic behavior of conical shells, with various types of initial imperfections, subject to a uniformly distributed axial compression. Three different patterns of imperfections, including first axisymmetric linear bifurcation mode, first non-axisymmetric linear bifurcation mode, and weld depression are studied using geometrically nonlinear finite element analysis. Effects of each imperfection shape and tapering angle on imperfection sensitivity curves are investigated and the lower bound curve is determined. Finally, an empirical lower bound relation is proposed for hand calculation in the buckling design of conical shells.

An Expert System for the Process Planning of the Elliptical Deep Drawing Transfer Die(II) (타원형 디프 드로잉 트랜스퍼 금형의 공정설계 전문가 시스템(II))

  • 배원락;박동환;박상봉;강성수
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.1
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    • pp.9-17
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    • 2002
  • The study is insufficient on process planning of the elliptical deep drawing product. Thus, in this present study, the expert system for elliptical deep drawing products was constructed by using process sequence design. The expert system was developed to be based on the general concept of each entity. The system was developed in this work consists of sixth modules. The first one is a shape recognition module to recognize non-axisymmetric products and to generate Entity_list. The second one is three dimensional (3-D) modeling module to calculate the surface area for non-axisymmetric products. The third one is a blank design module to create suggested blanks of three shapes with the identical surface area. The fourth one is shape design module based on the production rules that play the most important role in an expert system for manufacturing. The production rules are generated and upgraded by inter- viewing field engineers, plastic theory and experiments. The fifth and sixth ones are a graphic module to visualize results of the expert system and a post module to rise user's convenience, respectively. According to constructed the expert system for process sequence design, it was possible to reduce the lead time.

Hyperelastic Finite Element Formulation using Pressure Potential (압력포텐샬을 이용한 초탄성 유한요소 정식화)

  • Kim, Heon-Young;Kim, Ho;Kim, Joong-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2492-2502
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    • 2002
  • A rubber-like material model is generally characterized by hyperelasticity and formulated by a total stress-total strain relationship because the material shows nonlinear elastic behaviour under large deformation. In this study, a pressure potential obtained by a separately interpolated pressure is introduced to the non-linear finite element formulation incorporating with incompressible or almost incompressible condition of the material. The present formulation is somewhat different from the general formulation using the pressure computed in the displacement field. A non-linear finite element analysis program is developed for the plane strain and the axisymmetric contact problems of a rubber-like material. Various examples with rubber material are analyzed for its verification. The results about deformed shapes and stress distributions thought to be meaningful in comparison with a commercial program, MARC.

The Effect of Trailing Wake Asymmetry on a Propeller Blade Forces in Inclined Inflow (비대칭 후류를 고려한 경사축 추진기의 유동해석)

  • Sang-Woo Pyo
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.1
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    • pp.24-31
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    • 1998
  • Unsteady propeller blade forces arising from shaft inclination have been found to be an important contribution tn total blade forces. The position of the wake relative to a blade oscillates with the first blade frequency, thus giving rise to unsteady blade forces which is significant relative to the forces produced directly by flow inclination. In order to find a wake geometry due to shaft inclination, a non-axisymmetric wake model is developed and applied to a specific case, which has experimental values. Predicted cavity shapes and unsteady forces acting on the blades of an inclined shaft propeller are compared to those predicted by other numerical methods, as well as those measured in experiments.

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Spiral Structure and Mass Inflows in Barred-Spiral Galaxies

  • Kim, Yonghwi;Kim, Woong-Tae
    • The Bulletin of The Korean Astronomical Society
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    • v.38 no.2
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    • pp.39.1-39.1
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    • 2013
  • We use high-resolution hydrodynamic simulations to study nonlinear gas responses to imposed non-axisymmetric stellar potentials in barred-spiral galaxies. The gas is assumed to be infinitesimally thin, isothermal, and unmagnetized. We consider various spiral-arm models with differing strength and pattern speed, while fixing the bar parameters. We find that the extent and shapes of spiral shocks as well as the related mass drift depend rather sensitively on the pattern speed. In models where the arm pattern is rotating more slowly than the bar, the gaseous arms extend from the bar ends all the way to the outer boundary, with a pitch angle slightly smaller than that of the stellar counterpart. The arms drive mass inflows at a rate of ${\sim}0.5-2.5M{\odot}/yr$ to the bar region to which the shock dissipation, external torque, and self-gravitational torque contribute about 50%, 40%, and 10%, respectively. About 85% of the inflowing mass is added to bar substructures such as an inner ring, dust lanes, and a nuclear ring. while the remaining 15% encircles the bar region. On the other hand, models where the arms corotate with the bar exhibit mass outflows, rather than inflows, over most of the arm region. In these models, spiral shocks are much more tightly wound than the stellar arms and cease to exist in the region where $M{\bot}/sinp*{\geq}25-40$, where $M{\bot}$ denotes the Mach number of a rotating gas perpendicular to the arms with pitch angle p*. We demonstrate that the distributions of line-of-sight velocities and densities can be a useful diagnostic tool to distinguish if the arms and bar corotate or not.

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