• Title/Summary/Keyword: Ni-W alloy

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Development of MBOP for 125 kW Molten Carbonate Fuel Cell (125kW급 용융탄산염 연료전지 MBOP 개발 및 성능평가결과)

  • Kang, Seung Won;Lee, Junghyun;Kim, Beumju;Kim, Do-Hyung;Kim, Eui-Hwan;Lim, Hee Chun
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.130.2-130.2
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    • 2010
  • 한전 전력연구원에서는 2009년 12월부터 125 kW급 용융탄산염 연료전지 발전시스템의 성능평가를 위한 운전이 진행되고 있다. 현재 진행 중인 "250 kW급 열병합 용융탄산염 연료전지 Proto Type개발" 과제의 최종시작품인 250 kW급 발전시스템은 125 kW급 MCFC 스택 2기로 설계되어, 125 kW급 시스템의 시험운전은 매우 중요한 기술적 성과가 될 것이다. 현재 125 kW급 MCFC 스택은 10,000 $cm^2$의 유효전극면적을 갖는 단위전지들로 구성되었으며, 적층 스택의 온도 및 농도분포의 최적화를 위해 내부 매니폴드 및 Co-flow Type 열교환기 기반의 분리판을 개발 적용하였다. 연료극의 전극 구성은 Ni-Al alloy로, 공기극의 전극 구성은 Lithiated-NiO로 이루어졌다. 그리고 매트릭스는 ${\alpha}-LiAlO_2$로 제작되었고, 전해질은 Li과 K Carbonate가 68 : 32 비율로 섞인 용융염을 사용하였다. 본 125 kW급 용융탄산염 연료전지 시스템의 운전평가는 고적층 스택의 온도 및 농도 분포를 확인하고, 최적화된 스택 운전 조건을 도출하는 것을 그 목적으로 하고 있다. 125kW급 스택 1기의 규모의 주변기기 시스템은 외부개질기, 촉매연소기, 이젝터, 고온순환 블로어 및 공기블로어 등으로 이루어져 있다. 고온형 연료전지 시스템에서 연료극과 공기극의 균일한 온도 및 압력 확보는 매우 중요하며, 이를 위하여 외부개질기 및 촉매연소기 연동을 통한 온도편차를 최소화하고, 기존 고온용 순환 블로어 대신 이젝터를 개발 도입하여 압력균형을 조절하였다. 125kW급 MCFC 시스템은 2009년 12월부터 전처리 운전을 시작하여 2010년 1월 말부터 PCS로 전기를 생산하고 있다. 평균전압 0.83V에서 100kW의 출력을 기록하였으며, 피크부하 120 kW, 누적출력량 30 MWh를 초과달성하였다.

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Microwave Absorbing Characteristics of Silicon carbide-ferrite surface Films Produced by Plasma-spraying(I) (플라즈마 용사방식에 의해 형성된 탄화규소-페라이트 표면층의 마이크로파 흡수특성(I))

  • Shin, Dong-Chan;Son, Hyon
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.17 no.6
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    • pp.580-588
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    • 1992
  • Plasma-spraying was conducted to produced the microwave absorbing surface films on the alumi-num-alloy used for the fuselage to protect the aircraft against the RADAR detction. The surface films were produced by plasma-splaying the mecharucally mixed composite powders of the silicon carblde and Ni-Zn ferrite. This M /W absorbers were designed experimentally and fabricated trialty, as a result of which the rolative frequency bandwidth of 7.6 to 8.4% were obtained under the tolerance limits of the re-flection coefficients lower than -6dB(absorption ratio 75%), and the maximum absorption thickness becomes 0.5 to 0.5.imm, which Is much thinner than that of the conventional ones.

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Preparation of $LaAlO_3$ thin Films by Sol-gel Method (Sol-gel 방법에 의한 $LaAlO_3$ 박막의 제조)

  • Kim, H.J.;Kim, B.J.;Lee, H.G.;Hong, G.W.
    • Progress in Superconductivity
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    • v.9 no.1
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    • pp.85-90
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    • 2007
  • Lanthanum aluminate($LaAlO_3$) film has been prepared on single crystal and metal substrates by dip coating method. Lanthanum acetate and aluminum were prepared via ligand exchange starting from lanthanum nitrate hexahydrate and aluminum nitrate hexahydrate in acetate glacial acetic acid solution after being refluxed. Coating solution was obtained by diluting the gel with methanol and 2-methoxyethanol to adjust the total cation concentration to 0.67 M. Precursor coated film was prepared by dip-coating with a speed of 25 mm/min on various substrates such as $LaAlO_3$ (001), MgO(001), $SrTiO_3$(001) single crystal, LMO/MgO/Ni-alloy. Thin films have been obtained by heat treating the precursor film at various temperatures from $600^{\circ}C{\sim}900^{\circ}C$ and various heating rate from $0.83^{\circ}C/min{\sim}1.25^{\circ}C/min$ under $Ar/O_2$ mixture containing 1000ppm oxygen. The films have been characterized by scanning electronic microscopy (SEM) and X-ray diffraction (XRD). XRD analysis for the prepared film showed that $LaAlO_3$ thin films with a preferred orientation of (100) plane parallel to substrate surface were obtained at $800^{\circ}C(1.11\;^{\circ}C/min)$ on LMO/MgO/Ni-alloy substrate, but the intensity decreased with the increase of heat treatment temperature.

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A Study on the Dynamic Characteristics of Tungsten Alloy using Explicit FEM (익스플리시트 유한요소법을 이용한 텅스텐합금의 동적특성에 관한 연구)

  • Hwang D. S.;Rho B. L.;Hong D. H.;Hong S. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.55-61
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    • 2000
  • Tungsten heavy metal is characterized bi a high density and novel combination of strength and ductility. Among them, 90W-7Ni-3Fe is used for applications, where the high specific weight of the material plays an important role. They are used as counterweights, rotating inertia members, as well as for defense purposes(kinetic energy penetrators, etc.). Because of these applications, it is essential to detemine the dynamic characteristics of tungsten alloy. In this paper, Explicit FEM(finite element method) is employed to investigate the dynamic characteristics of tungsten heavy metal under base of stress wave propagation theory for SHPB, and the model of specimen is divided into two parts to understand the phenomenon that stress wave penetrates through each tungsten base and matrix. This simulation results were compared to experimental one and through this program the dynamic stress-strain curve of tungsten heavy metal can be obtained using quasi static stress-strain curve of pure tungsten and matrix.

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Flow Stress and Deformation Behavior of Zr-based Bulk Metallic Glass Composite in Supercooled Liquid Region (Zr계 비정질 복상 합금의 과냉 액상 영역에서의 유동 음력과 변형거동)

  • Jun, H.J.;Lee, K.S.;Chang, Y.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.417-420
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    • 2006
  • The composition and structure of dendrite phase within $Zr_{76.11}Ti_{4.20}Cu_{4.51}Ni_{3.16}Be_{1.49}Nb_{10.53}$ bulk metallic glass (BMG) were confirmed by using an EPMA, XRD and TEM, respectively. The chief elements of dendrite phase were Zr-Ti-Nb and had a BCC structure. The thermal properties of this BMG have been then subsequently investigated by using a differential scanning calorimeter (DSC). The glass transition and crystallization onset temperatures were determined as $339.7^{\circ}C$ and $375.8^{\circ}C$ for this alloy, respectively. Mechanical properties have also been examined by conducting a series of uniaxial compression tests at various temperatures within supercooled liquid region under the strain rates between $10^{-4}/s$ and $3{\times}10^{-2}/s$. The deformation behavior of BMG composite within supercooled liquid region is similar to one of Vit-1 exhibiting amorphous single phase alloy. The flow stresses of BMG composite, however, are entirely higher than those of Vit-1 because dendrite phases are interfere with moving of atoms.

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A Study on the Dynamic Material's Characteristics of Tungsten Alloy using Split Hopkinson Pressure Bar (홉킨슨 압축봉 장치를 이용한 텅스텐 합금의 동적 재료 특성에 관한 연구)

  • Hwang, Doo-Soon;Rho, Beong-Lae;Hong, Sung-In
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.8 s.173
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    • pp.92-99
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    • 2005
  • Tungsten heavy metal is characterized by a high density and novel combination of strength and ductility. Among them, 90W-7Ni-3Fe is used for applications, where the high specific weight of the material plays an important role. They are used as counterweights, rotating inertia members, as well as fur defense purposes(kinetic energy Penetrators, etc.). Because of these applications, it is essential to detemine the dynamic characteristics of tungsten alloy. In this paper, Explicit FEM(finite element method) is employed to investigate the dynamic characteristics of tungsten heavy metal under base of stress wave propagation theory for SHPB, and the model of specimen is divided into two parts to understand the phenomenon that stress wave penetrates through each tungsten base and matrix. This simulation results were compared to experimental one and through this program, the dynamic stress-strain curve of tungsten heavy metal can be obtained using quasi static stress-strain curve of pure tungsten and matrix.

Microstructure and Transformation Characteristics with Cooling Rate in Cu-Al-Ni Based SMA Ribbons Fabricated by Melt-Spinning (Cu-Al-Ni계 형상기억리본 제조시 냉각속도에 따른 미세조직 및 변태특성)

  • Lee, Y.S.;Jang, W.Y.;Lee, E.G.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.4
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    • pp.265-271
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    • 2000
  • The microstructural change and transformation characteristics with cooling rate i.e. wheel speed were investigated in 82.8wt%Cu-12.8wt%Al-4.3wt%Ni SMA ribbons fabricated by melt-spinning. The thickness and width of ribbon were decreased with increasing wheel speed, while the uniformity of it was improved. At same wheel speed, the grain size of the contact surface of ribbon was smaller than that of free surface. The mean grain size was decreased with increasing wheel speed, resulted in obtaining grains with $3{\mu}m$ in mean diameter in the wheel speed of 30 m/s. However, micro-voids and cracks at grain boundary could be observed at higher wheel speed. $M_s$ and $A_s$ temperatures were decreased, and $M_s{\sim}M_f$ and $A_s{\sim}A_f$ temperature ranges were broadened with increasing wheel speed. All the ribbons were retained the ordered $D0_3$ due to rapid cooling, the volume fraction of it was increased with increasing wheel speed.

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Variation of Alloying Element Distribution and Microstructure due to Microsegregation in Ni-base Superalloy GTD 111 (니켈기 초내열 합금 GTD 111에서 편석에 의한 합금원소 분포 및 미세조직 변화)

  • Choi, Baig-Gyu;Kim, In-Soo;Do, Jeong-Hyeon;Jung, Joong-Eun;Jo, Chang-Yong
    • Journal of Korea Foundry Society
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    • v.35 no.6
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    • pp.170-177
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    • 2015
  • Segregation during solidification and homogenization during thermal exposure in GTD 111 were investigated. The microstructures of as-cast, standard heat-treated, and thermally exposed specimens were observed by SEM. A compositional analysis of each specimen was conducted by EDS. The dendrite core was enriched in W and Co, though lower levels of Ti and Ta were observed. An unexpected phase, in this case like the ${\eta}$ phase, was observed due to segregation near the ${\gamma}-{\gamma}^{\prime}$ eutectic in the standard heat-treated specimen. Segregation also induced microstructural evolution near the ${\gamma}-{\gamma}^{\prime}$ eutectic during the standard heat treatment. A quantitative analysis and microstructural observations showed that the thermal exposure at a high temperature enhanced the chemical homogeneity of the alloy.

MODIFICATION OF METAL MATERIALS BY HIGH TEMPERATURE PULSED PLASMA FLUXES IRRADIATION

  • Vladimir L. Yakushin;Boris A. Kalin;Serguei S. Tserevitionov
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2000.05a
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    • pp.1-1
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    • 2000
  • The results of the modification of metal materials treated by high temperature pulst:d plasma fluxes (HTlPPF) with a specific power of incident flux changing in the $(3...100)10^5{]\;}W/cm^2$ range and a pulse duration lying from 15 to $50{\;}\mu\textrm{s}$ have been presented. The results of HTPPF action were studied on the stainless steels of 18Cr-l0Ni, 16Cr- 15Ni, 13Cr-2Mo types; on the structural carbon steels of (13...35)Cr, St. 3, St. 20, St. 45 types; on the tool steels of U8, 65G, ShHI5 types, and others; on nickel and high nickel alloy of 20Cr-45Ni type; on zirconium- and vanadium-base alloys and other materials. The microstructure and properties (mechanical, tribological, erosion, and other properties) of modified materials and surface alloying of metals exposed to HTPPF action have been investigated. It was found that the modification of materials by HTPPF resulted in a simultaneous increase of several properties of the treated articles: microhardness of the surface and layers of 40...60 $\mu\textrm{m}$ in depth, tribological characteristics (friction coefficient, wear resistance), mechanical properties ({\sigma_y}, {\;}{\sigma_{0.2}}.{\;}{\sigma_r}) on retention of the initial plasticity ($\delta$), corrosion resistance, radistanation erosion under ion irradiation, and others. The determining factor of the changes observed is the structural-phase modification of the near-surface layers, in particular, the formation of the fine cellular structure in the near-surface layers at a depth of $20{\;}{\mu\textrm{m}}$ with dimension of cells changing in the range from 0.1 to $1., 5{\;}\mu\textrm{m}$, depending on the kind of material, its preliminary treatment, and the parameters of plasma fluxes. The remits obtained have shown the possibility of purposeful surface alloying of metals exposed to HTPPF action over a depth up to 20...45 $\mu\textrm{m}$ and the concentration of alloying element (Ni, Cr, V) up to 20 wt.%. Possible industrial brunches for using the treatment have been also considered, as well as some results on modifying the serial industrial articles by HTPPF.

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A Study on Viscous Flow of the Zr-based Bulk Metallic Glass in an Undercooled Liquid State (Zr계 벌크 비정질 합금의 과냉 액상 영역에서의 점성 유동 현상 연구)

  • Lee K. S.;Ha T. K.;Chang Y. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.265-268
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    • 2004
  • In this present study, mechanical properties of the Zr-Ti-Cu-Ni-Be bulk metallic glass are characterized by compression test over a wide range of temperatures and strain rates. Three different types of deformation behavior have been identified as a result, viz., Newtonian viscous flow, non-Newtonian flow and brittle fracture without plastic deformation. A transition state theory is applicable fur the flow stress - strain rate curve that contains the transition from Newtonian to non-Newtonian flow. Based on the relationship between viscosity and strain rate within undercooled liquid state, we can easily obtain the experimental deformation map and suggest the boundaries among different deformation behavior of this alloy.

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