• 한국세라믹학회지
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• 제36권8호
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• pp.791-798
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• 1999

다공성 NiO-YSZ 기판위에 전착법(EPD; Electrophoretic Deposition)법과 담금(Dip-coating)법에 의해 음극지지형 고체연료전지용 이트리아 안정화 지르코니아 박막 제조법을 연구하였다. 이를 위해 슬러리 농도 및 시간에 따른 박막의 무게, 박막의 결함 및 미세구조변화에 영향을 주는 제조조건들을 살펴 봄으로써 전착법과 담금법의 차이를 보았다. 담금법에서는 막생성 초기인 30초까지 막의 무게가 증가하지만 그 후에는 탈락이 일어나 시간을 증가하여도 막의 무게가 오히려 감소하였다. 전착법에서는 임계 인가전류 이상에서 시간에 따라 막의 무게가 증가하고 균일하고 치밀한 막이 형성하였다 전장이 매우 낮은 0.035 mA/$cm^2$ 의 정전류를 120초 이상 장시간 인가하면 막의 흘러내림(sagging)으로 인한 결함이 발생하였다. 전착법에 의해 균일하고도 치밀하게 가스 누출성이 없는 음극지지형 고체산화물 연료전지에 적합한 전해질 박막을 제조할 수 있었다.

• 전기화학회지
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• 제8권2호
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• pp.88-93
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• 2005

고체산화물 연료전지의 작동온도를 낮추고 셀의 출력 밀도를 향상시키기 위해 연료극 지지체식 셀을 제조하고 공기극의 구조를 개선시켜 그 특성을 조사 분석하였다. 셀 제조는 습식법에 의해 이루어졌으며, 제조된 연료극 지지체상에 전해질을 코팅하고 최종적으로 공기극을 코팅하였다. 제조된 셀은 $8mol\%\;V_2O_3$로 안정화된 $ZrO_2(YSZ)$ 전해질 층 및 Ni/YSZ 연료극 지지체로 이루어졌으며, 공기극은 $(La_{0.85}Sr_{0.15})_{0.9}MnO_{3-x}(LSM),\;LSM/YSZ(LY)$ 복합체, $La_{0.6}Sr_{0.4}Co_{0.2}Fe_{0.8}O_3{LSCF)$를 두층 또는 3층으로 두께를 변화시키면서 코팅하였다 임피던스로 전기화학적 특성을 조사하였으며, $3\%$수분을 함유한 수소와 공기로 $800^{\circ}C$ 이하에서 단전지의 성능을 평가하였다 작동온도 $800^{\circ}C$에서, $LY\;9{\mu}m/LSM\;9{\mu}m/LSCF\;17{\mu}m$의 다층이 코팅된 전지가 $590mW/cm^2$로 가장 좋은 성능을 나타냈으며, $0.244{\Omega}cm^2$로 가장 작은 분극저항을 가졌다. 측정된 임피던스 결과, 공기극의 분극저항이 3층 코팅된 셀의 경우 가장 작게 나타났음을 확인하였으며, 이것은 LY복합전극에 의한 전극 계면 저항 감소뿐 만 아니라 LSCF에 의한 공기극의 산소환원 반응의 전하이동 저항이 감소하였기 때문인 것으로 해석된다.

• 한국재료학회지
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• 제32권4호
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• pp.200-209
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• 2022

In this study, defects generated in the YSZ coating layer of the IN738LC turbine blade are investigated using an optical microscope and SEM/EDS. The blade YSZ coating layer is composed of a Y-Zr component top coat layer and a Co component bond coat layer. A large amount of Cr/Ni component that diffused from the base is also measured in the bond coat. The blade hot corrosion is concentrated on the surface of the concave part, accompanied by separation of the coating layer due to the concentration of combustion gas collisions here. In the top coating layer of the blade, cracks occur in the vertical and horizontal directions, along with pits in the top coating layer. Combustion gas components such as Na and S are contained inside the pits and cracks, so it is considered that the pits/cracks are caused by the corrosion of the combustion gases. Also, a thermally grown oxide (TGO) layer of several ㎛ thick composed of Al oxide is observed between the top coat and the bond coat, and a similar inner TGO with a thickness of several ㎛ is also observed between the bond coat and the matrix. A PFZ (precipitate free zone) deficient in γ' (Ni₃Al) forms as a band around the TGO, in which the Al component is integrated. Although TGO can resist high temperature corrosion of the top coat, it should also be considered that if its shape is irregular and contains pore defects, it may degrade the blade high temperature creep properties. Compositional and microstructural analysis results for high-temperature corrosion and TGO defects in the blade coating layer used at high temperatures are expected to be applied to sound YSZ coating and blade design technology.

• 센서학회지
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• 제17권1호
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• pp.61-68
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• 2008

The sensing characteristics of new oxide sensing materials, NiO, NiO-YSZ and CuO, were evaluated at the temperature of $700^{\circ}C$ in 10 % $O_2$containing atmosphere. Through simultaneous response to $NO_2$ and NO, the sensing mechanism of oxide electrode was studied and the relation of EMF and NO/$NO_2$ concentrations was elucidated. Moreover, for highly sensitive NOx sensor, modified mixed potential sensor which has at least two oxide electrodes was proposed.

• 한국초전도학회:학술대회논문집
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• 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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• pp.86-91
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• 2000

Ni tapes were textured by taking advantage of their secondary recrystallization. The obtained 18cm long tapes had textures of single crystalline qualities with their [001] axes tilted with respect to the surface and their [010] axes parallel to the rolling direction. YBCO/CeO$_2$/YSZ/CeO$_2$ films grown on the Ni tape had the same crystalline orientations. Magnetic field dependent I-V relations were measured on a 5cm section of the tape. Jc defined by 1mV criterion was 1.5 ${\times}$ 10$^5$A/cm$^2$ at 77K under zero field and was reduced by ${\sim}$50% under the applied magnetic field of 5T.

• 대한기계학회논문집B
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• 제35권1호
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• pp.83-92
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• 2011

고체산화물 연료전지의 전극인 LSM 과 Ni-YSZ 의 미세구조와 형태가 환원 및 로드조건에 영향을 받는다. 초기 전극구조는 평판 형 덩어리 모양을 띈다. 로드 조건을 $0.1A/cm^2$, $0.2A/cm^2$, $0.3A/cm^2$로 각각 3 시간 동안 주고 실험 전, 후로 각각의 셀 성능 및 구조 변화를 관찰했다. 각각의 로드에 따라 그 셀 구조가 다양하게 변화된다. 이런 변형들로 인해 전극의 구조변화가 생기고 그로 인해 삼상계면의 증가된다. 특히 활성면적 증가에 따른 전지의 활성화 손실의 감소가 로드조건에 비례해서 두드러지게 나타난다. 이로 인해 전지의 성능이 향상 되며 전지에 대한 최적의 로드조건이 존재함을 확인할 수 있었다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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• pp.402.1-402.1
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• 2016

The performance of solid oxide fuel cells (SOFCs) is directly related to the electrocatalytic activity of composite electrodes in which triple phase boundaries (TPBs) of metallic catalyst, oxygen ion conducting support, and gas should be three-dimensionally maximized. The distribution morphology of catalytic nanoparticle dispersed on external surfaces is of key importance for maximized TPBs. Herein in situ grown nickel nanoparticle onto the surface of fluorite oxide is demonstrated employing gadolium-nickel co-doped ceria ($Gd0.2-xNixCe0.8O2-{\delta}$, GNDC) by reductive annealing. GNDC powders were synthesized via a Pechini-type sol-gel process while maximum doping ratio of Ni into the cerium oxide was defined by X-ray diffraction. Subsequently, NiO-GNDC composite were screen printed on the both sides of yttrium-stabilized zirconia (YSZ) pellet to fabricate the symmetrical half cells. Electrochemical impedance spectroscopy (EIS) showed that the polarization resistance was decreased when it was compared to conventional Ni-GDC anode and this effect became greater at lower temperature. Ex situ microstructural analysis using scanning electron microscopy after the reductive annealing exhibited the exsolution of Ni nanoparticles on the fluorite phases. The influence of Ni contents in GNDC on polarization characteristics of anodes were examined by EIS under H2/H2O atmosphere. Finally, the addition of optimized GNDC into the anode functional layer (AFL) dramatically enhanced cell performance of anode-supported coin cells.

• 한국세라믹학회지
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• 제45권9호
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• pp.549-555
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• 2008

The thermal barrier coating must withstand erosion when subjected to flowing gas and should also maintain good stability and mechanical properties while it must also protect the turbine component from high temperature, hot corrosion, creep, and oxidation during operation. In this study we investigated the influence of subsurface layer, $Al_2O_3$ or NiCrCoAIY bond coat layer, on the indentation damage behavior of YSZ thermal barrier coating layers deposited by electron beam physical vapor deposition (EB-PVD). The bond coat is deposited using different process such as air plasma spray (APS) or spray of high velocity oxygen fuel (HVOF) and the thickness is varied. Hertzian indentation technique is used to induce micro damages on the coated layer. The stress-strain behaviors are characterized by results of the indentation tests.

• 한국표면공학회지
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• 제30권4호
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• pp.272-280
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• 1997

The Thermal Barrier Coation(TBC) to improve the that barrier and wear resistant propenrty in high temperature ofthe aircraftength between the accumlation of the aircraft engine and the automobile engine has usually the two layer structure. One is a creamic top layer for heat insulation and the other is a metal bond layer to facilitate the bond strength between the top ceramic layer and the substrate. But, the coated layers should be peeled off because of the accumulation of the thermal stress by the differance of the thermal expantion coefficient between metal and ceramics in a hrat cyclic environment. In this study, the intermediate layer by plasm spray process was introduced to reduce the thermal stress. The powders of plasm spray coating were the Yttria Stabilized Zirconia (YSZ), the Magnesia Stabillized Zirconia(MSZ) and NiCrAlY. the intermediate layer was sprayed with the powders of the bond cast for the purpose of test were executed. The high temperature wear resistance tends to decreasnceee wear and thermal shock test were exeucuted. The high temperature were resistance of the YSZ TBC is better that of the MSZ TBC. The wearrsistance tends to decrease accoring to incresing the temperature between $400^{\circ}C$to $600^{\circ}C$. The thermal shock life of the 3 layer TBC with YSZ top casting was the most outstanding thermal shock rsisstasnce. This means that the intermediate layer should play an importnat roll to alleviate the diffrerence of the thermal expansion coef frcients between metallic layer and cermics layer.

• Journal of Electrochemical Science and Technology
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• 제13권3호
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• pp.390-397
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• 2022

The use of microwaves as the energy source for synthesis and sintering of ceramics offers substantial advantages compared to conventional gas-fired and electric resistance furnaces. Benefits include much shorter processing times and reaching the sintering temperature more quickly, resulting in superior final product quality. Most oxide ceramics poorly interact with microwave irradiation at low temperatures; thus, a more complex setup including a susceptor is needed, which makes the whole process very complicated. This investigation pursued a new approach, which enabled us to use microwave irradiation directly in poorly coupled oxides. In many solid-state electrochemical devices, the support is either metal or can be reduced to metal. Metal powders in the support can act as an internal susceptor and heat the entire cell. Then sufficient interaction of microwave irradiation and ceramic material can occur as the sample temperature increases. This microwave heating and exothermic reaction of oxidation of the support can sinter the ceramic very efficiently without any external susceptor. In this study, yttria stabilized zirconia (YSZ) and a Ni-YSZ cermet support were used as an example. The cermet was used as the support, and a YSZ electrolyte was coated and sintered directly using microwave irradiation without the use of any susceptor. The results were compared to a similar cell prepared using a conventional electric furnace. The leakage test and full cell power measurement results revealed a fully leak-free electrolyte. Scanning electron microscopy and density measurements show that microwave sintered samples have lower open porosity in the electrode support than conventional heat treatment. This technique offers an efficient way to directly use microwave irradiation to sinter thin film ceramics without a susceptor.