• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.320-323
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• 2002

This paper discusses process design of cold forging for inner tooth part, drum clutch. In respect to high productivity, low material consumption and low piece production costs, Metal forming has more merits than machining process. Net shape forming is huh technology which satisfies merits of metal forming and achieves high accuracy. Recently, net shape forming method widely applied because of high productivity, low material consumption and low piece production costs using press. In this study, the method which accuracy of drum clutch, automatic transmission pin, can be improved is discussed. First, process variables for process design of drum clutch are selected, and then process design is accomplished using forming analysis method. from forming analysis, forming load, stress, unfiling part is obtained. and comparing these results, optimal process design can be determined.

• Journal of the Korean Society for Heat Treatment
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• v.20 no.1
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• pp.1-10
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• 2007

The deformation behaviors of full annealed and T6 treated 6061, 7075 aluminum tubes are investigated at various temperature performing uniaxial tensile test. Full annealed Al 6061 and Al7075 tubes, and T6 treated Al7075 tube don't show sharp local necking with an elongation of 50% at $300^{\circ}C$. So it is expected that influenced by elevated tempterature. At $300^{\circ}C$ and strain rate of 0.001/s, many micro-cracks are observed in T6 treated Al 6061 tube, which is believed to be responsible for the decrease of total elongation.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1999.10a
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• pp.325-332
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• 1999

As part of the conceptual disign of cable and membrane structures, the adequate shape is decisive with respect to load bearing behaviour and aesthetic expression of the structure. The force densities which are the force-length ratio are very useful parameters for the description of equilibrium state of any general cable-net structures. Because equilibrium states are obtained by solving linear equations the force desity method has a advantage compared with other solution strategies. But if there are futher restrainted conditions in force density the linear method will be extended to nonlinear one. The numeriacl methods are based upon least square and general inverse method for sieving nonlinear eqations. In this paper, the results from two methods is compared through several examples.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.05a
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• pp.417-420
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• 2009

The hot forming process of a CAM for vessel engine was designed by finite element (FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and flow stability and/or instability criteria. From the processing map, the initial heating temperature was determined as $1200^{\circ}C$. FE analysis was simulated to predict the formation of rolling defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

• Transactions of Materials Processing
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• v.9 no.1
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• pp.52-58
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• 2000

Hot precision forging with a back pressure was investigated for manufacturing of compressor parts made of Al-Si alloy. Disk-shaped blank made of Al-Si alloy was hot forged, and ribs were formed by loading back pressure on their top. The influence of the back pressure and die temperature on forgeability and properties of parts made of Al-Si alloy were examined. Using the F.E.M. simulation, we found the optimum vallue of back-pressure. The prototypes of scroll parts were forged into the near-net shape and satisfied the required properties.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.93-94
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• 2006

A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.71-74
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• 2008

In order to resolve the problems which appear after the clean large ingot production process, the impurities which are involved in the steel smelting process should be removed by developing cleaner materials. Through the rationalization of cogging process that is the first forging process of large ingot the quality is to be improved. For the sake of the optimization of an open die forging process and the improvement of the subject matter frequency ratio, a hazard precise die forging process must be developed and a Near Net Shape Forming accomplished. As a result, energy can be reduced by minimizing an after control process. In order to produce large axes and other forming parts, processing techniques are to be developed. In this context, this paper is a study about a reduction ratio, dies width ratio and rotary angles, the amount of overlap, and intends to analysis cogging processes, utilizing Deform-3D cogging module

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.10
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• pp.2096-2103
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• 2002

Cold ironing, as a post-forging operation of warm forged gears, needs a clear understanding of form errors due to die-elasticity and springback of component. In order to simplify the analysis of cold ironing, a single tooth instead of a whole gear component was investigated. The influence of initial surface roughness, die design, and die/workpiece interference has been examined experimentally and numerically. As a result the changes in geometrical profile, dimensions, and surface finish in a single tooth were observed. This study demonstrates that predicted dimensions can be achieved and surface finish also can be greatly improved.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1998.10a
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• pp.298-305
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• 1998

The purpose of this study is to propose the method of determining the initial fabric membrane structures surface and membrane patterning procedures. Tension structure, such as, fabric membrane structures and cable-net, is stabilized by their initial prestress and boundary condition. The process to find initial structural overall shape of tension structures produced by initial prestress called Shape Finding or Shape Analysis. One of the most important factor for the design of membrane structures is to search initial smooth surface, because unlike steel or concrete building elements which resist loads in bending, all tension structure forces are carried within the surface by membrane stress or cable tension. To obtain initial surface of fabric membrane element in large deformation analysis, the membrane element is idealized as cable using a technique with Force-density method. and that result is compared with well-known nonlinear numerical method, such as Newton-raphson method and Dynamic relaxation method. The shape resulting from Force-density method has been dealt with as the initial membrane shape and used patterning procedures.

• Nuclear Engineering and Technology
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• v.49 no.1
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• pp.29-42
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• 2017

The purpose of the present study is the presentation of the appropriate element and shape function in the solution of the neutron diffusion equation in two-dimensional (2D) geometries. To this end, the multigroup neutron diffusion equation is solved using the Galerkin finite element method in both rectangular and hexagonal reactor cores. The spatial discretization of the equation is performed using unstructured triangular and quadrilateral finite elements. Calculations are performed using both linear and quadratic approximations of shape function in the Galerkin finite element method, based on which results are compared. Using the power iteration method, the neutron flux distributions with the corresponding eigenvalue are obtained. The results are then validated against the valid results for IAEA-2D and BIBLIS-2D benchmark problems. To investigate the dependency of the results to the type and number of the elements, and shape function order, a sensitivity analysis of the calculations to the mentioned parameters is performed. It is shown that the triangular elements and second order of the shape function in each element give the best results in comparison to the other states.