Hot Forming Design of a CAM for Vessel Engine

선박엔진용 캠의 열간 성형공정설계

  • 염종택 (재료연구소, 특수합금연구그룹) ;
  • 김지훈 (재료연구소, 특수합금연구그룹) ;
  • 김정한 (재료연구소, 특수합금연구그룹) ;
  • 홍재근 (재료연구소, 특수합금연구그룹) ;
  • 이재식 ((주)성도)
  • Published : 2009.05.07

Abstract

The hot forming process of a CAM for vessel engine was designed by finite element (FE) simulation and experimental analysis. An aim of process design was to achieve the near-net shaped CAM forgings by hot forging process. Based on the compression test results of the low alloy steel, deformation processing map was generated using the superposition approach between the dynamic materials model (DMM) and flow stability and/or instability criteria. From the processing map, the initial heating temperature was determined as $1200^{\circ}C$. FE analysis was simulated to predict the formation of rolling defects and deformed shape with different forging designs. Optimum process design suggested in this work was made by comparing with the CAM for vessel engine manufactured by actual forging process.

Keywords