• 제목/요약/키워드: Neodymium Magnet

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유한요소법을 이용한 네오디움 영구자석의 코어 설계 (Design of Neodymium Permanent Magnetic Core using FEM)

  • 허관도;예상돈
    • 한국기계가공학회지
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    • 제13권5호
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    • pp.70-75
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    • 2014
  • Permanent magnets have recently been considered as device that can be used to control the behavior of mechanical systems. Neodymium magnets, a type of permanent magnet, have been used in numerous mechanical devices. These are permanent magnets made from an alloy of neodymium, iron, and boron to form the Nd2Fe14B tetragonal crystalline structure. The magnetic selection, magnet core design and mechanical errors of the magnetic component can affect the performance of the magnetic force. In this study, the coercive force, residual induction, and the dimensions of the design parameters of the magnet core are optimized. The design parameters of magnet core are defined as the gap between the magnet and the core, the upper contact radius, and the lower thickness of the core. The force exercised on a permanent magnet in a non-uniform field is dependent on the magnetization orientation of the magnet. Non-uniformity of the polarization direction of the magnetic has been assumed to be caused by the angular error in the polarization direction. The variation in the magnetic performance is considered according to the center distance, the tilt of the magnetic components, and the polarization direction. The finite element method is used to analyze the magnetic force of an optimized cylindrical magnet.

NdFeB계 영구자석 스크랩으로부터 네오디뮴의 분리회수 (Separation of Neodymium from NdEeB Permanent Magnetic Scrap)

  • 윤호성;김철주;이진영;김성돈;김준수;이재천
    • 자원리싸이클링
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    • 제12권6호
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    • pp.57-63
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    • 2003
  • 본 연구에서는 NdFeB 영구자석 스크랩으로부터 네오디뮴을 분리하고자 하였다. 네오디뮴과 철 성분을 추출하기 위하여 스크랩을 산화배소 한 후 황산침출을 수행하였으며, 황산침출 용액으로부터 황산나트륨을 사용한 복염침전법에 의하여 네오디뮴과 철을 분리하였다. 산화배소 시 온도는 소결자석 스크랩은 $500^{\circ}C$, 본드자석 스크랩은 $700^{\circ}C$가 적절하였으며, 황산침출 시 황산농도 2.0 M, 침출온도 및 시간 $50^{\circ}C$, 2시간 그리고 광액농도 15%에서 네오디뮴 99.4%, 철 95.7%를 회수할 수 있었다. 네오디뮴과 철의 최적분리조건은 황산나트륨 첨가량 2.0당량, 반응온도 $50^{\circ}C$이었으며, 이 때 네오디뮴의 회수율은 99.9% 이상이었다.

NdFeB계 영구자서 산화배소 스크랩의 초산침출에 의한 네오디뮴 회수 (Recovery of Neodymium from NdFeB Oxidation-Roasted Scrap by Acetic Acid Leaching)

  • 윤호성;김철주;김준수
    • 자원리싸이클링
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    • 제13권6호
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    • pp.43-48
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    • 2004
  • 본 연구는 NdFeB 영구자석 폐 스크랩 분말을 600$^{\circ}C$에서 산화배소한 후, 초산을 사용한 약산침출을 수행하여 네오디뮴을 선택적으로 분리하고자 하였다. 산화배소된 스크랩 분말의 초산침출 결과, 네오디뮴의 침출율 90% 이상을 얻기 위한 조건은 반응온도 80$^{\circ}C$, 반응시간 3시간 그리고 광액농도 35%이었다. 초산 침출용액으로부터 분별결정화에 의한 네오디뮴아세테이트 회수 시, 증발후 여액의 네오디뮴 조성은 243 g/l 네오디뮴아세테이트의 초산에 대한 용해도(260 g/l)에 근접하는 것을 알 수 있으며, 침출용액으로부터 네오디뮴아세테이트 결정회수를 위한 최적 조건은 온도 100$^{\circ}C$ 이상에서 초기 침출용액 부피에 대하여 약 1/5 정도 농축하는 것이 적절하였다. 이 때 침출용액 대비 약 67.5%의 네오디뮴을 분리하였으며, 농축여액에 잔존하는 나머지 네오디뮴은 옥살산과 반응시켜 전량 회수할 수 있었다.

네오디뮴 영구자석을 이용한 컨베이어벨트 구동형 미세칩 포집장치의 성능 평가 (Performance Evaluation of Microchip Removal Device Rotating by Conveyor Belt with Neodymium Permanent Magnet)

  • 최성윤;왕준형;왕덕현
    • 한국기계가공학회지
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    • 제20권1호
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    • pp.103-109
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    • 2021
  • Fine chips generated by machining have an impact on machine failure and quality of machined products, it is necessary to remove the chips, so the microchip collection and removal device by rotating conveyor belt with neodymium permanent magnets was developed. In this research, to solve the problem for reducing the existing microchips in the tank, a micro-chip removal device by rotating conveyor belt with neodymium permanent magnets developed. In the development of micro-chip removal device, 3D CATIA modeling was used, and the flow analysis and the electromagnetic force analysis were performed with COMSOL Multiphysics program. To evaluate the performance of the prototypes produced, design of experiments (DOE) is used to obtain the effect of neodymium conveyor movement speed on chip removal for the ANOVA analysis of recovered powders. An experiment was conducted to investigate the effect of the conveyor feed rate on the chip removal performance in detail. As a result of the experiment, it was confirmed that the slower the feeding speed of the fine chip removing device, the more efficient the chip removal.

Nd 영구자석(永久磁石) 재활용(再活用)의 Eco-efficiency 분석(分析) (An Eco-efficiency Analysis of Nd Permanent Magnet Recycling)

  • 김병주;김형석;윤호성;조봉규;허탁
    • 자원리싸이클링
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    • 제22권4호
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    • pp.55-61
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    • 2013
  • 본 연구에서 네오디뮴 (Nd)를 함유한 영구자석의 재활용 공정에 대한 Eco-efficiency 평가를 수행하였다. Eco-efficiency를 분석하기 위해 환경전과정평가 (LCA)와 전과정비용평가 (LCC)가 수행되었다. 환경적 측면에서, 1 kg의 영구자석을 재활용하기 위해서 1.25E + 00 kg $CO_2$ eq.에 해당하는 지구온난화영향을 나타내었으며, 자원고갈 측면에서는 1.10E - 02 Sb eq.에 해당하는 환경영향이 도출되었다. 이 재활용을 위해서 약 2130원의 비용이 소요되었다. 순수한 Nd와 비교를 수행했을 때, 지구온난화 측면에서 6.43배의 효율성이 나타나는 것으로 분석되었으며, 자원고갈 측면에서 분석하였을 때에는 5.32배의 효율성이 나타나는 것으로 분석되었다. 경제적 측면에서, 약 6.74배의 효율성이 나타났으므로, 본 재활용 공정은 환경적 및 경제적으로 모두 개선된 지속가능한 시스템이라고 분석되었다.

반응성 결정화에 의한 네오디뮴 옥살레이트 특성 고찰 (A Study on the Characterization of Neodymium Oxalate by Reaction Crystallization)

  • 윤호성;김철주;김준수
    • 자원리싸이클링
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    • 제13권5호
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    • pp.37-44
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    • 2004
  • 본 연구에서는 NdFeB 영구자적 스크랩을 산침출처리하여 제조한 염화네오디뮴 수용액에 옥살산 수용액을 투입하여 반응성 결정화에 의한 네오디뮴 옥살레이트를 합성 시, 반응조건이 네오디뮴 옥살레이트에 미치는 영향을 고찰하였다. 네오디뮴 옥살레이트는 핵 생성을 통하여 형성된 1차 입자들의 응집체 형태를 가지고 있으며, 응집된 평균입자 크기는 반응조건에 영향을 받았다. 일정한 용액 부피에서 반응물의 농도 증가는 핵생성을 통하여 형성되는 1차 입자의 크기는 감소시키나 입자들의 수를 증가시키며, 따라서 1차 입자들의 충돌에 의하여 형성되는 응집체의 크기를 증가시켰다. 일정한 반응물 농도에서 교반속도가 증가함에 따라 응집체 표면에 붙어있던 결정입자들이 떨어지기 때문에 최종 응집체의 크기는 감소하였다. 반응온도 증가에 따라 핵생성속도가 감소하고, 1차 입자 수의 감소는 입자들의 충돌 확률을 감소시키며 따라서 응집체의 평균 크기가 감소하였다. 네오디뮴 옥살레이트의 열분해 거동 고찰 결과, $400^{\circ}C$ 이사에서 옥살레이트의 분해가 일어나며 $620^{\circ}C$에서 네오디뮴 옥살레이트가 산화네오디뮴으로 결정화되었다.

Rabbit의 tibia에 매식된 titanium시편 내부에 설치한 희토류 자석의 자성이 주위의 골형성에 미치는 영향에 관한 연구 (TME EFFECT OF MAGNETISM(NEODYMIUM MAGNET) ON BONE FORMATION AROUND TITANIUM IMPLANTS INSERTED INTO THE TIBIA OF RABBIT)

  • 박명원;이성복;권긍록;최대균
    • 대한치과보철학회지
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    • 제43권4호
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    • pp.519-527
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    • 2005
  • Statement of problem : There are many articles that showed that the magnetism affected the bone formation around titanium implant. It means that a proper magnetism made the osseointegration improved around the implant. So after additional research on the other effect of magnetism on bone formation in implant therapy, we can conclude its possibility of clinical application on implant treatment. Purpose: The purposes of this study were to find out the intensity of magnetic field where magnetism in the titanium implant specimen inserted into the bone could affect the bone formation, and to discover the possibility of clinical application in the areas of dental implants and bone grafts. Material and method: Ten adult male rabbits(mean BW 2Kg) were used in this study. Titanium implant specimens were surgically implanted on the mesial side of the tibia of rabbits. Neodymium magnets(Magnedisc 500, Aichi Steel Corp. Japan) were placed into the implants of experimental group except control group, just after placement of the titanium implants. At 2, 4 and 8 weeks after the surgery, the animals were sacrificed, specimens were obtained and stained with Hematoxylin-Eosin for light microscopic evaluation and histomorphometric analysis. Conclusion : The results were as follows: 1. In radiographic findings, increased radiopacity downward from crestal bone was observed along the titanium implant specimen at experimental period passed by 2, 4, and 8 weeks in both control and experimental group. 2. In histoiogic findings, increased new bone formation was shown in both control and experimental group through the experiment performed for 2, 4, and 8 weeks. More new bone formation and bone remodeling were shown in experimental group. 3. In histomorphometric analysis, the bone contact ratios were 11.9% for control group and 38.5% for experimental group (p<0.05).

The Influence of Magnetization Pattern on the Performance of Permanent Magnet Eddy Current Couplings and Brakes

  • Cha, Hyun-Rok;Cho, Han-Wook;Lee, Sung-Ho
    • Journal of Electrical Engineering and Technology
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    • 제3권3호
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    • pp.379-384
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    • 2008
  • This paper examines permanent magnet eddy current couplings and brakes. Specifically, the effect of permanent magnet magnetization patterns on the magnetic field and force production is investigated. The eddy current couplings and brakes employ high energy-product neodymium-iron-boron (NdFeB) permanent magnets that act on iron-backed copper drums to provide torque transfer from motor to load without mechanical contact. A 2-dimensional finite element modeling is performed to predict the electromagnetic behavior and the torque-speed characteristics of permanent magnet type eddy current couplings and brakes under constant speed operation.

Non-Surgical Management of Gastroduodenal Fistula Caused by Ingested Neodymium Magnets

  • Phen, Claudia;Wilsey, Alexander;Swan, Emily;Falconer, Victoria;Summers, Lisa;Wilsey, Michael
    • Pediatric Gastroenterology, Hepatology & Nutrition
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    • 제21권4호
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    • pp.336-340
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    • 2018
  • Foreign body ingestions pose a significant health risk in children. Neodymium magnets are high-powered, rare-earth magnets that is a serious issue in the pediatric population due to their strong magnetic force and high rate of complications. When multiple magnets are ingested, there is potential for morbidity and mortality, including gastrointestinal fistula formation, obstruction, bleeding, perforation, and death. Many cases require surgical intervention for removal of the magnets and management of subsequent complications. However, we report a case of multiple magnet ingestion in a 19-month-old child complicated by gastroduodenal fistula that was successfully treated by endoscopic removal and supportive care avoiding the need for surgical intervention. At two-week follow-up, the child was asymptomatic and upper gastrointestinal series obtained six months later demonstrated resolution of the fistula.

네오디뮴 자석을 이용한 라운드 엔드밀 타입 MR연마 시스템 개발 (Development of a Round endmill Type MR Polishing System Using Neodymium Magnets)

  • 홍광표;신봉철;김동우;조명우;제태진
    • 한국생산제조학회지
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    • 제20권3호
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    • pp.316-321
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    • 2011
  • Recently, it has been studied machining of micro parts with increasing demands for ultra precision parts. However, many engineering problems have already begun in polishing of optical parts or lens. As a method to overcome such problems, a new technology for the polishing of the target surface is being studied by controlling abrasives using MR fluids which are sensitive to magnetic fields. Since the current MR polishing system uses a big electromagnet, and is difficult to polish micro parts or spherical lens. Therefore, in this study, a round endmill type MR polishing system was developed to polish a three-dimensional structure which has spherical or inclined plane. And then, series of experiments were performed to verify the polishing performance of the developed round endmill type MR polishing system.