• Title/Summary/Keyword: Nd Magnet

Search Result 270, Processing Time 0.025 seconds

Recycling of Sintered Nd-Fe-B Magnets Doped with PrNd Nanoparticles

  • Zhang, Xuefeng;Liu, Fei;Liu, Yanli;Ma, Qiang;Li, Yongfeng;Zhao, Qian;Wang, Gaofeng;Li, Zhubai
    • Journal of Magnetics
    • /
    • v.20 no.2
    • /
    • pp.97-102
    • /
    • 2015
  • The waste of sintered Nd-Fe-B magnets was recycled using the method of dopingPrNd nanoparticles. The effect of PrNd nanoparticle doping on the magnetic properties of the regenerated magnets has been studied. As the content of the PrNd nanoparticles increases, the coercivity increases monotonically, whereas both the remanence and the maximum energy products reach the maximum values for 4 wt% PrNd doping. Microstructural observation reveals that the appropriate addition of PrNd nanoparticles improves the magnetic properties and refines the grain. Domain investigation shows that the self-pinning effect of the rare earth (Re)-rich phase is enhanced by PrNd nano-particle doping. Compared to the magnet with 4 wt% PrNd alloy prepared using the dual-alloy method, the regenerated magnet doped with the same number of PrNd nanoparticles exhibits better magnetic properties and a more homogeneous microstructure. Therefore, it is concluded that PrNd nanoparticle doping is an efficient method for recycling the leftover scraps of Nd-Fe-B magnets.

Study on Organic Binder for Anisotropic Rare-Earth Bonded Magnets (이방성 희토류 본드자석용 유기 바인더에 관한 연구)

  • Heo, Jeong-Sub;Cho, Yeon-Hwa;Nam, Sung-Cheol;Kim, Ji-Kyeong;Lee, Jung-Goo;Yu, Ji-Hoon
    • Journal of the Korean Magnetics Society
    • /
    • v.24 no.3
    • /
    • pp.86-89
    • /
    • 2014
  • Anisotropic bonded magnet is composed of magnetic powder and organic binder. organic binder in bonded magnet, serves to orientation of the powder. organic binder is composed of polymer resin, lubricant, hardener and coupling agent, etc.in this study, selection of the various components to producing an organic binder and by adjusting the composition ratio and concentrate, apply to bonded magnet for producing an organic binder that suitable for magnetic powder. so evaluation of magnetic properties and mechanical properties, the organic binder ratio and component was confirmed to suitable for bonded magnet.

Preparation of Al/Al2O3 Multilayer Coatings on NdFeB Permanent Magnet and their Corrosion Characteristics (NdFeB 영구자석에의 Al/Al2O3 다층막 코팅 및 부식 특성)

  • Jeong, J.I.;Yang, J.H.
    • Journal of Surface Science and Engineering
    • /
    • v.42 no.2
    • /
    • pp.86-94
    • /
    • 2009
  • Various types of multilayer coatings including Al/$Al_2O_3$ structure have been prepared on Nd-Fe-B permanent magnet to modify the morphology of the coating and to enhance the corrosion resistance of the magnet. Magnetron sputtering has been employed to make the multilayer coatings. $Al_2O_3$sputtering conditions were optimized in reactive sputtering by varying the deposition parameters. The formation of $Al_2O_3$ film was confirmed from the binding energy shift measured by electron spectroscopy for chemical analysis. 3 types of coating structures were designed and prepared by magnetron sputtering. The coating structures consist of (1) single Al coating, (2) modified coatings having oxide or plasma treated layer in the middle of coating structure, and (3) Al/$Al_2O_3$ multilayer coatings. Surface and cross-sectional morphologies showed that Al/$Al_2O_3$ multilayer grew as a layered structure, and that very compact Zone 3 like structure were formed. X-ray diffraction peak showed that the crystal orientations of multilayer coatings were similar to that of the bulk powder pattern. Hardness increased drastically when the Al thickness was around 1im in the Al/$Al_2O_3$ multilayer. From the salt spray test and pressure cooker test, it has been shown that the multilayer coatings showed good corrosion resistance compared to Al single or modified layer coatings.

Coercivity Enhancement of Sintered Nd-Fe-B Magnets by Grain Boundary Diffusion with DyH3 Nanoparticles

  • Liu, W.Q.;Chang, C.;Yue, M.;Yang, J.S.;Zhang, D.T.;Liu, Y.Q.;Zhang, J.X.;Yi, X.F.;Chen, J.W.
    • Journal of Magnetics
    • /
    • v.18 no.4
    • /
    • pp.400-404
    • /
    • 2013
  • Grain boundary diffusion technique with $DyH_3$ nanoparticles was applied to fabricate Dy-less sintered Nd-Fe-B permanent magnets with high coercivity. The magnetic properties and microstructure of magnets were systematically studied. The coercivity and remanence of grain boundary diffusion magnet were improved by 60% and reduced by 7% compared with those of the original magnet, respectively. Meanwhile, both the remanence temperature coefficient (${\alpha}$) and the coercivity temperature coefficient (${\beta}$) of the magnets were improved after diffusion treatment. Investigation shows that Dy is preferentially enriched as (Nd, Dy)$_2Fe_{14}B$ phase in the surface region of the $Nd_2Fe_{14}B$ matrix grains indicated by the remarkable enhancement of the magneto-crystalline anisotropy field of the magnet. As a result, the magnet diffused with a small amount of Dy nanoparticles possesses enhanced coercivity without remarkably sacrificing its magnetization.

EFFECT OF POWDER SIZE ON THE MICROSTRUCTURE AND MAGNETIC PROPERTIES OF Nd-Fe-B MAGNET ALLOY

  • JU-YOUNG CHO;SARDAR FARHAT ABBAS; YONG-HO-CHOA;TAEK-SOO KIM
    • Archives of Metallurgy and Materials
    • /
    • v.64 no.2
    • /
    • pp.623-626
    • /
    • 2019
  • Rare earth Nd-Fe-B, a widely used magnet composition, was synthesized in a shape of powders using gas atomization, a rapid solidification based process. The microstructure and properties were investigated in accordance with solidification rate and densification. Detailed microstructural characterization was performed by using scanning electron microscope (SEM) and the structural properties were measured by using X-ray diffraction. Iron in the form of α-Fe phase was observed in powder of about 30 ㎛. It was expected that fraction of Nd2Fe14B phase increased rapidly with decrease in powder size, on the other hand that of α-Fe phase was decreased. Nd-rich phase diffused from grain boundary to particle boundary after hot deformation due to capillary action. The coercivity of the alloy decreased with increase in powder size. After hot deformation, Nd2Fe14B phase tend to align to c-axis.

Permanent Magnet Excitation in Small Axial Flux Driver with MR Sensor and Thin Film Multilayer Winding

  • 최도순
    • Journal of Korea Society of Industrial Information Systems
    • /
    • v.6 no.1
    • /
    • pp.70-76
    • /
    • 2001
  • The disc type driver with Nd-Fe-B magnet is one of the servo drivers, which have many applications in various fields. For efficient and easy, it is desirable to be small and thin in its size. However, the driver which uses a conventional wire reel is very difficult to be reduced in its volume. one of alternatives to achieve the above goal is the thick film multilayer winding. The winding method will significantly reduce the total volume of the driver. Therefor this paper proposed the thick film multilayer winding methods and consists of parts: design manufactures, properties and applications.

  • PDF

An Open Gradient Magnetic Separator Assembled Using NdFeB Magnets for a Use of Fine Particles Remover

  • Park, Eon-Byung;Choi, Seung-Duck;Yang, Choong-Jin;Lee, Won-Sub
    • Journal of Magnetics
    • /
    • v.3 no.3
    • /
    • pp.69-73
    • /
    • 1998
  • A drum type magnetic separator was designed and optimized by computer simulation. The separator consisted of rotating outer shell of drum, magnetic flux generator drum which was assembled with numbers of disk type magnet holders, and drum axis around which the magnet holders were fixed. NdFeB magnet blocks were inserted into the disks, and the disks were assembled layer by layer along the drum axis. Magnetic circuits of the separator were simulated on the basis of highest magnetic strength, least cost, and high yield of separation by using a Vector Field S/W employing the Opera-2D program. The separator proved a separation yield of 95% in removing fine iron-base particles, and installed at Hot Rolling Mill of Pohang Iron & Steel Co. In Korea.

  • PDF

Magnetic Properties of NdFeB Permanent Magnets Fabricated by CAPA Process with Melt-spun Powder (급냉응고된 분말로부터 CAPA법으로 제조한 NdFeB 영구자석의 자기적 특성)

  • 김윤배;김형태;전우용;김학신
    • Journal of the Korean Magnetics Society
    • /
    • v.11 no.6
    • /
    • pp.250-255
    • /
    • 2001
  • Magnetic properties of the isotropic and anisotropic NdFeB magnets obtained by the Current-Applied Pressure-Assisted (CAPA) process from a melt-spun NdFeB powder were investigated using B-H loop analyser. The coercivity of the isotropic magnets is sensitive to the applied pressure in the CA-pressing and increases with increasing the pressure. The remanence of the anisotropic magnet increases with increasing the degree of deformation, and it results in the increase of a maximum energy Product. The best magnetic Properies of the isotropic and anistropic magnet are B$\sub$r/= 8.7 kG, $\sub$i/H$\sub$c/= 16.9 kOe, (BH)$\sub$max/= 16.5 and B$\sub$r/= 13.6 kG, $\sub$i/H$\sub$c/= 10.9 kOe, (BH)$\sub$max/= 44.2 MGOe, respectively.

  • PDF

Preparation and Magnetic Properties of MnBi Alloy and its Hybridization with NdFeB

  • Truong, Nguyen Xuan;Vuong, Nguyen Van
    • Journal of Magnetics
    • /
    • v.20 no.4
    • /
    • pp.336-341
    • /
    • 2015
  • MnBi alloys were fabricated by arc melting and annealing at 573 K. The heat treatment enhanced the content of the low-temperature phase (LTP) of MnBi up to 83 wt%. The Bi-excess assisted LTP MnBi alloys were used in the hybridization with the Nd-Fe-B commercial Magnequench ribbons to form the hybrid magnets (100-x)NdFeB/xMnBi, x = 20, 30, 40, 50, and 80 wt%. The as-milled powder mixtures of Nd-Fe-B and MnBi were aligned in a magnetic field of 18 kOe and warm-compacted to anisotropic and dense bulk magnets at 573 K by 2,000 psi for 10 min. The magnetic ordering of two hard phase components strengthened by the exchange coupling enhanced the Curie temperature ($T_c$) of the magnet in comparison to that of the powder mixture sample. The prepared hybrid magnets were highly anisotropic with the ratio $M_r/M_s$ > 0.8. The exchange coupling was high, and the coercivity $_iH_c$ of the magnets was ~11-13 kOe. The maximum value of the energy product $(BH)_{max}$ was 8.4 MGOe for the magnet with x = 30%. The preparation of MnBi alloys and hybrid magnets are discussed in details.