• Title/Summary/Keyword: Nd:YAG laser welding

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Lab Weldability of Pure Titanium by Nd:YAG Laser (Nd:YAG 레이저를 이용한 순티타늄판의 겹치기 용접성)

  • Kim, Jong-Do;Kwak, Myung-Sub
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.315-322
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    • 2008
  • Titanium and its alloys have excellent corrosion resistance, high strength to weight ratios and creep properties in high temperature, which make them using many various fields of application. Especially, pure titanium, which has outstanding resistance for the stress corrosion cracking, crevice corrosion, pitting and microbiologically influenced corrosion, brings out to the best material for the heat exchanger, ballast tank, desalination facilities, and so on. Responding to these needs, welding processes for titanium are also being used GTAW, GMAW, PAW, EBW, LBW, resistance welding and diffusion bonding, etc. However, titanium is very active and highly susceptible to embrittlement by oxygen, nitrogen, hydrogen and carbon at high temperature, so it needs to shield the weld metal from the air and these gases during welding by non-active gas. In this study, it was possible to get sound beads without humping and spatter with a decrease of peak power according to increase of pulse width, change of welding speed and overlap rate for heat input control, and shield conditions at pulsed laser welding of titanium plates for Lap welding.

Investigation of Cutting Characteristics in the Sharp Edge for the Case of Cutting of a Low Carbon Steel Sheet using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 저탄소 냉연강판 절단시 모서리부 절단 특성 분석)

  • Ahn, Dong-Gyu;Yoo, Young-Tae
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.32-38
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    • 2006
  • The objective of present research works is to investigate the effects of process parameters, including the power of laser, cutting speed, material thickness, and the edge angle, on the melted area in the sharp edge of the cut material fur the case of cutting of a low carbon steel sheet using high-power CW Nd:YAG laser. In order to investigate the influence of edge angle and size of loop on the melted area in the sharp edge, angular cutting tests and loop cutting tests have been carried out. From the results of angular cutting tests, the relationship between the edge angle and the melted area has been obtained. The results of the experiments have been shown that the melted area is rapidly reduced from $120^{\circ}$ of the edge angle and the melted area is nearly zero at $150^{\circ}$ of the edge angle. Through the results of loop cutting experiments, the relationship between the cutting angle on the melted area in the edge according to the size of loop have been obtained. In addition, it has been shown that a proper size of loop is nearly 3 mm as the corner angle is greater than $90^{\circ}$ and 5 mm as the comer angle is less than $90^{\circ}$. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

Effect of Pulse Shapes on Weld Defects in Pulsed Laser Welding of Stainless Steel

  • Kim, Jong-Do;Kil, Byung-Lea;Kim, Young-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.8
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    • pp.1270-1278
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    • 2004
  • This paper describes the effectiveness of laser pulse shaping in eliminating weld defects such as porosity, cracks and undercuts in pulsed Nd:YAG laser welding. A large porosity was formed in a keyhole mode of deeply penetrated weld metal of any stainless steel. Solidification cracks were present in STS 310S with above 0.017%P and undercuts were formed in STS 303 with about 0.3%S. The conditions for the formation of porosity were determined in further detail in STS 316. With the objectives of obtaining a fundamental knowledge of formation and prevention of weld defects, the fusion and solidification behavior of a molten puddle was observed during laser spot welding of STS 310S through a high speed video photographing technique. It was deduced that cellular dendrite tips grew rapidly from the bottom to the surface, and consequently residual liquid remained at the grain boundaries in wide regions and enhanced the solidification cracking susceptibility. Several laser pulse shapes were investigated and optimum pulse shapes were proposed for the reduction and prevention of porosity and solidification cracking.

A Study on the Weldability of Magnesium Alloy by Laser Heat Source (II) - Mechanical Properties of laser-welded AZ31B-H24 and AZ31B-O - (레이저 열원을 이용한 마그네슘 합금의 용접성에 관한 연구 (II) - AZ31B-H24 및 AZ31B-O 레이저 용접부의 기계적 특성 -)

  • Lee, Jung-Han;Kim, Jong-Do;Lee, Mun-Yong
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.56-61
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    • 2012
  • Magnesium alloy sheet which is commercially available in the market presently is AZ31B, a Mg-Al-Zn three elements alloy. AZ31B is used by being classified into AZ31B-H24 and AZ31B-O depending on temper designation. In this study, AZ31B-H24 and AZ31B-O alloy sheets with 1.25mm thickness were butt-welded using CW Nd:YAG laser. And the effect of materials on mechanical properties was investigated by tensile and hardness tests. As a result of this study, regardless of materials, the butt-welded joint did not show a significant difference in tensile strength and hardness values. However, compared with the basemetal, the AZ31B-O showed more outstanding mechanical properties than AZ31B-H24, and that is because H24 material lost the effect of work hardening during welding.

Study on the mechanical properties of Nd:YAC laser welded 6061 aluminum alloy (6061 알루미늄 합금 Nd:YAG 레이저 용접부의 기계적 성질에 관한 연구)

  • 윤종원;이윤상;이문용;정병훈
    • Laser Solutions
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    • v.6 no.2
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    • pp.19-26
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    • 2003
  • 6061 aluminum alloy sheets were I-square butt welded using a continuous wave Nd:YAC laser. Heat inputs were varied from 54.6 to 80 J/mm for butt welding using different sets of the laser power and the weld speed. I-square butt welds were also made with and without Ar shielding gas. The effect of Ar shielding gas and heat input on the mechanical properties and formability was investigated using Vickers hardness, transverse-weld tensile and bulge test. Porosity on the weld beads and sections and hot crack on the fracture surfaces of transverse-weld tensile test specimens were investigated using optical and scanning electron microscopy The experimental results showed that mechanical properties and formability of 6061 aluminum alloy laser welds were degraded compared to those of base metal. Mechanical properties and formability of 6061 aluminum alloy laser welds were not substantially changed when Ar shielding gas was supplied or heat inputs were varied.

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Inspection of the spot welding using IR sensor (적외선 감지 센서를 이용한 점 용접부의 검사)

  • Lim, Dae-Cheol;Park, In-Tae;Kang, Hyoung-Shik;Gweon, Dae-Gab
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.132-140
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    • 1999
  • This paper suggests a monitoring method for the pulsed laser spot welding of the thin metal sheets using a point IR(InfraRed) sensor. A new criterion was introduced and the experimental results guaranteed the efficiency. The ideal radiation feature was derived from the mathematical model and was simulated. The radiation feature is robust to withstand the change of measuring condition and can be used to detect the absorbed laser energy. In an experiment, the radiation feature was examined for the differect laser energy. The pulse width and the laser power was variated and the radiation feature was examined. In the other experiment, the relationship between the weld strength and radiation feature was examined. Artificial Neural Network(ANN) was employed to find out the relationship. The correlation coefficient between the real strength and the estimated strength is high as 0.94 and the mean square error is low as 0.64 kgf learned parts. Another group of the welds was used to appraise the learning efficiency. The correlation coefficient between the measured and the estimated weld strength is high as 0.91.

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Effect of Coating Weight on the Laser Weldability in the Welding of Aluminized Steels (레이저용접에서 알루미늄 도금량이 용접성에 미치는 영향)

  • Kim Ki Chol;Cha Joon Ho
    • Korean Journal of Materials Research
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    • v.14 no.1
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    • pp.1-8
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    • 2004
  • Laser weldability of aluminized steels for deep drawing application has been investigated. Test coupons for Nd:YAG laser welding and $CO_2$ laser welding were prepared trom the commercial steels. According to the test results, total penetration and back bead width of aluminized steels were sensitive to the welding conditions. Bead width at the half thickness of the overlap joint, however, was rather constant. Laser weldability of aluminized steels was superior to that of zinc coated steel. Weld microstructure revealed that overlap zone adjacent to the fusion line was filled with coated materials, which was thought to be desirable to protect weld from crevice corrosion. The aluminum coated materials was also found in the weld metal. Practically no spattering was observed in the laser welding of aluminized steels even when the welding was performed without joint gap. In the welding of zinc coated steel, however, spattering was so severe that it was difficult to get the acceptable weld. Bead quality of aluminized steel laser weld was smooth and stable.