Effect of Pulse Shapes on Weld Defects in Pulsed Laser Welding of Stainless Steel

  • Kim, Jong-Do (Division of Marine System Engineeirng, Korea Maritiem University) ;
  • Kil, Byung-Lea (Division of Marine System Engineering, Korea, Maritime University) ;
  • Kim, Young-Sik (Division of Mechanical & Materials Engineering, Korea Maritiem University)
  • Published : 2004.11.01

Abstract

This paper describes the effectiveness of laser pulse shaping in eliminating weld defects such as porosity, cracks and undercuts in pulsed Nd:YAG laser welding. A large porosity was formed in a keyhole mode of deeply penetrated weld metal of any stainless steel. Solidification cracks were present in STS 310S with above 0.017%P and undercuts were formed in STS 303 with about 0.3%S. The conditions for the formation of porosity were determined in further detail in STS 316. With the objectives of obtaining a fundamental knowledge of formation and prevention of weld defects, the fusion and solidification behavior of a molten puddle was observed during laser spot welding of STS 310S through a high speed video photographing technique. It was deduced that cellular dendrite tips grew rapidly from the bottom to the surface, and consequently residual liquid remained at the grain boundaries in wide regions and enhanced the solidification cracking susceptibility. Several laser pulse shapes were investigated and optimum pulse shapes were proposed for the reduction and prevention of porosity and solidification cracking.

Keywords

References

  1. K. Haruta and Y. Terashi, 'High Power Pulse YAG Laser Welding of Thin Plate,' Proc. of LAMP'92 (1992/June) Nagaoka Japan, High Temperature Soc. of Japan. pp. 499-504
  2. K. Okino. T. Sakurai and H. Takenaka, '1.8 kW CW Nd:YAG Laser Application.' Proc. ICALEO'89 (1989/Nov.) Orlando USA, Laser Institute of America. Vol. 69, pp. 26
  3. I. Norris, T. Houle, C. Peters and P. Wileman, 'Material Processing with a 3 kW YAG Laser,' Proc. of LAMP'92 (1992/June) Nagaoka Japan, High Temperature Soc. of Japan. pp. 489-494
  4. Timothy. M. W. Weedon, 'Nd~YAG Lasers with Controlled Pulse Shape,' Proc. of LAMP'87 (1987/May) Osaka Japan. High Temperature Soc. Of Japan, pp. 75-80
  5. J. D. Kim, S. Katayama and A. Matsunawa. 'Formation Mechanism and Prevention of Defects in Laser Welding (Report 1) - Effects of Pulse Shapes on Keyhole Behavior-.' Preprints of the National Meeting of Japan Welding Society, Vol. 59 (1996). pp. 74-75
  6. S. Katayama, J. D. Kim and A. Matusunawa. ''YAG Laser Welding Phenomenon,' Proceeding of 40th Laser Material Processing Conference, Osaka Japan, March 13-14 (1997). pp. 21-31
  7. J. D. Kim and A. Matsunawa. 'Observation of Laser Welding Phenomena with High Temporal Resolution,' Reports on Topical Meeting of the Laser Society of Japan- Laser Processing-. No RTM-97-13 (1997). pp. 19-26
  8. A. Matsunawa. S. Mizutani, M. Mizutani, H. Ikeda and K. Nishizawa. 'Fusion and Solidification Characteristics in Pulse-Shaped YAG Laser Welding,' Proc. 5th CISFFEL (1993/June) France. pp. 219-226