• 제목/요약/키워드: Nanopowder

검색결과 229건 처리시간 0.024초

LIGA 금형몰드를 이용한 Fe-Ni계 나노분말의 초미세 가스베어링 제조 (Manufacturing of Micro Gas Bearing by Fe-Ni Nanopowder and Metal Mold Using LIGA)

  • 손수정;조영상;김대종;김종현;장석상;최철진
    • 한국분말재료학회지
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    • 제19권2호
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    • pp.140-145
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    • 2012
  • This paper describes the manufacturing process of tilting pad gas bearing with a diameter of 5 mm and a length of 0.5-1 mm for power MEMS (Micro Electomechanical Systems) applications. The bearing compacts with nanopowder feedstock were prepared by Ni-metal mold with 2-mold system using LIGA process. The effect of the manufacturing conditions on sintering properties of nanopowder gas bearing was investigated. In this work, Fe-45 wt%Ni nanopowder with an average diameter of 30-50 nm size was used as starting material. After mixing the nanopowder and the wax-based binders, the amount of powder was controlled to obtain the certain mixing ratio. The nanopowder bearing compacts were sintered with 1-2 hr holding time under hydrogen atmospheres and under temperatures of $600^{\circ}C$ to $1,000^{\circ}C$. Finally, the critical batch of mixed powder system was found to be 70% particle fraction in total volume. The maximum density of the sintered bearing specimen was about 94% of theoretical density.

Fe-8 wt%Ni 나노합금분말 사출성형체의 소결특성 및 표면조도 (Surface Roughness and Sintering Characteristics of Fe-8 wt%Ni Component Fabricated by PIM)

  • 차범하;이재성
    • 한국분말재료학회지
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    • 제16권5호
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    • pp.342-350
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    • 2009
  • Development of nanoparticulate materials technology is essential to processing of highly functional nanoparticulate materials and components with small and complex shape. In this paper, the effect of particle size on surface roughness and shrinkage of sintered Fe-8 wt%Ni nanopowder components fabricated by PIM were investigated. The Fe-8 wt%Ni nanopowder was prepared by hydrogen reduction of ball-milled Fe$_2$O$_3$-NiO powder. Feedstock of nanopowder prepared with the wet-milled powder was injection molded into double gear shaped part at 120$^{\circ}C$. After sintering, the sintered part showed near full densified microstructure having apparently no porosity (98%T.D.). Surface roughness of sintered bulk using nanopowder was less than 815 nm and it was about seven times lower than 7 $\mu$m that is typically obtainable from a sintered part produced from PIM.

Titanium tetra-isopropoxide를 이용한 $TiO_2$ Nanopowder 제초와 pH의 영향 (Preparation of $TiO_2$ nanopowder using titanium tetra-isopropoxide and effect of pH)

  • 임창성;오원춘;류정호;오근호
    • 한국결정성장학회지
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    • 제12권2호
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    • pp.91-95
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    • 2002
  • Titannium tetra-isoporpoxide의 가수분해 반응을 이용하여 nanosize의 $TiO_2$powder를 합성하고, 가수분해 반응에 있어서 촉매로 사용되는 HCI과 $NH_4$OH의 첨가량에 따른 반응양상과 생성된 $TiO_2$분말의 특성의 변화를 조사하였다. 염기성 촉매인 $NH_4$OH,를 사용하였을 경우에 균질한 형상의 powder 형태의 $TiO_2$를 합성할 수 있었으며, 산성 촉매인 HCI을 사 용하여 p보가 5.04 이하일 경우에는 괴상이나 과립의 형태로 생성되었다. 사용한 촉매의 종류와 양에 따라 저온의 결정상인 anatase의 생성속도와 보다 안정한 rutile상으로의 상전이 속도가 영향을 받았다.

플라즈마 아크 방전법에 의한 Zr계 나노분말 제조 (Synthesis of Zirconium-Based Nanopowder by the Plasma Arc Discharge Process)

  • 이길근;김경주;박제신
    • 한국분말재료학회지
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    • 제14권1호
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    • pp.63-69
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    • 2007
  • The present study was focused on the synthesis of a zirconium-based alloyed nanopowder by the plasma arc discharge process. The chemical composition, phase structure, particle size and hydrogen sorption property of the synthesized powders under various synthesis conditions were analyzed using XRF, XRD, SEM, XPS and the ASTM-F798 method. The chemical composition of the synthesized Zr-V-Fe-based powders approached that of the raw material with an increasing hydrogen fraction in the powder synthesis atmosphere. The synthesized $Zr_{55}V_{29}Fe_{16}$ powder consist of a mixed phase structure of the $Zr,\;ZrH_2,\;FeV\;and\;Zr(V_{1-x}Fe_{x})_2$ phases. This powder has an average particle size of about 20 nm. The synthesized $Zr_{55}V_{29}Fe_{16}$ nanopowder showed getter characteristics, even though it had a lower hydrogen sorption speed than the $Zr_{57}\;V{36}\;Fe_7$ getter powder. However, the synthesized Zr nanopowder with an average particle size of 20 nm showed higher hydrogen sorption speed than the $Zr_{57}\;V{36}\;Fe_7$ getter powder.

플라즈마 이온질화에 의한 Fe 나노분말소결체의 표면경화 가능성 연구 (A Feasibility Study on the Surface Hardening of Sintered Iron Nanopowder by Plasma Ion Nitriding)

  • 윤준철;이재성
    • 한국분말재료학회지
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    • 제19권1호
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    • pp.13-18
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    • 2012
  • This study has been performed on the full density sintering of Fe nanopowder and the surface hardening by plasma ion nitriding. The Fe sintered part was fabricated by pressureless sintering of the Fe nanopowder at $700^{\circ}C$ in which the nanopowder agglomerates were controlled to have 0.5-5 ${\mu}m$ sized agglomerates with 150 nm Fe nanopowders. The green compact with 46% theoretical density(T.D.) showed a homogeneous microstructure with fine pores below 1 ${\mu}m$. After sintering, the powder compact underwent full densification process with above 98%T.D. and uniform nanoscale microstructure. This enhanced sintering is thought to be basically due to the homogeneous microstructure in the green compact in which the large pores are removed by wet-milling. Plasma ion nitriding of the sintered part resulted in the formation of ${\gamma}$'-$Fe_4N$ equilibrium phase with about 12 ${\mu}m$ thickness, leading to the surface hardening of the sintered Fe part. The surface hardness was remarkably increased from 176 $H_v$ for the matrix to 365 $H_v$.

Characteristics of dry-process based metal nano ink for printed electrodes

  • Kim, Dong-Kwon;Lee, Caroline;Hong, Seong-Je;Kim, Young-Seok
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2009년도 9th International Meeting on Information Display
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    • pp.1466-1468
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    • 2009
  • The preparation method of copper nanopowder by dry process for conductive ink was investigated. Inert gas condensation method was used to synthesize copper nanopowder. The produced powders was spherical and sized 10~100nm flowing the conditions. The results showed that input voltage and evaporation rate is critical variables for nano-sized copper powder.

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화학기상응축 공정으로 제조한 TiO2 나노분말의 광촉매 특성 (Photocatalytic Properties of TiO2 Nanopowder Synthesized by Chemical Vapor Condensation Process)

  • 임성순;남희영;윤성희;이창우;유지훈;이재성
    • 한국분말재료학회지
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    • 제10권2호
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    • pp.123-128
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    • 2003
  • $TiO_2$ nanopowder was synthesized by chemical vapor condensation (CVC) process and its photocatalytic property depending on microstructure was considered in terns of decomposition rate of organic compound. In order to control microstructure of $TiO_2$ nanopowder such as particle size and degree of agglomeration, precursor flow rate representing number concentration was changed as a process variable. In TEM observation, spherical $TiO_2$ nanoparticles with average size of 20 nm showed gradual increases in particle size and degree of agglomeration with increase of precursor flow rate. Also decomposition rate of organic compound increased with decreasing precursor flow rate. Thus, it was concluded that photocatalytic property was enhanced by targe surface area of disperse $TiO_2$ nanoparticles synthesized at lower precursor flow rate condition in CVC process.

화염법으로 제조된 TiO2 나노분말의 결정구조에 미치는 화염가스 유량의 영향 (Effect of the Flow Rate of Flame Gases on the Crystal Structure of TiO2 Nanopowder Synthesized by Flame Method)

  • 지현석;안재평;허무영;박종구
    • 한국분말재료학회지
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    • 제10권6호
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    • pp.448-455
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    • 2003
  • $TiO_2$ nanopowder has been synthesized by means of the flame method using a precursor of titanium tetraisopropoxide (TTIP, Ti$(OC_3H_7)_4)$. In order to clarify the effect of cooling rate of hot flame on the formation of $TiO_2$ crystalline phases, the flame was controlled by varying the mixing ratio and the flow rate of gases. Anatase phase was predominantly synthesized under the condition having the steep cooling gradient in flame, while a slow cooling gradient enabled to form almost rutile $TiO_2$ nanopowder of above 95%.

Synthesis and Characteristics of FePt Nanopowder by Chemical Vapor Condensation Process

  • Yu, Ji-Hun;Lee, Dong-Won;Kim, Byoung-Kee;Jang, Tae-Suk
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1196-1197
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    • 2006
  • FePt binary-alloy nanopowder has been successfully synthesized by chemical vapor condensation process with two metal organic precursors, i.e., iron pentacarbonyl and platinum acetylacetonate. Average particle size of the powder was less than 50 nm with very narrow size distribution, revealing high dispersion capability. Characteristics of the powder could be controlled by changing process parameters such as reaction temperature, chamber pressure, as well as gas flow rate. Magnetic properties of the synthesized FePt nanopowder were investigated and analyzed in terms of the powder characteristics.

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