• Title/Summary/Keyword: NC-code

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Development of a 3D Printing Open-market System for Copyright Protection and Remote 3D Printing (3D프린터용 설계데이터의 저작권보호와 원격출력을 지원하는 오픈 마켓 시스템 개발)

  • Kim, Sung Gyun;Yoo, Woosik
    • Journal of Korean Institute of Industrial Engineers
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    • v.41 no.3
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    • pp.253-258
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    • 2015
  • The 3D printing is any of various processes for making a three dimensional object of almost any shape from a 3D model. Recently, a rapidly expanding hobbyist and home-use market has become established with the inauguration of the open-source RepRap and Fab@Home projects. However, this causes problems regarding copyright protection and usage of illegal 3D data. In this paper, we developed a 3D printing open-market system, which guarantees copyright protection using the remote 3D printing without direct distribution of 3D design data. Because most of the home-use 3D printers are FFF (Fused Filament Fabrication) based on NC code system, open-market system uses FFF 3D printers. Also, open-market system inspects the uploaded 3D model data, so the system can prevent distribution of illegal model data such as weapons, etc.

A study on the expert system for classification of books (분류전문가시스팀에 관한 연구)

  • 김정현
    • Journal of Korean Library and Information Science Society
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    • v.19
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    • pp.35-57
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    • 1992
  • This study is an attempt to provide some helpful data for the design and the implementation of the expert system for the book-classification based on the analysis of various cases of the classification-expert system models. Following the introduction, the concepts and some features of an expert system were overviewed in the second chapter, on the basis of which the following concrete cases were introduced and analyzed in the third chapter : (1) ACN System for NC, (2) Expert System for NDC, (3) Expert System for UDC, (4) Herba Medica System, (5) Expert System for IPC, (6) Stratcyclode Project, (7) Expert System for Classification of INIS Database, (8) AutoBC System, and etc. In the conclusion, for the development of the classification-expert system, it was turned out that constructing a new system by using an AI language such as Prolog or LISP is more desirable than employing any one of expert system shells. Together it is necessary for the following requirements to be met : (1) The subject concept of a document elicited should be accurate. (2) Not only a domain knowledge but also the knowledge covering all the subjects should be represented in the knowledge-bases. (3) The knowledge-bases should be organized in such a way that the characteristics of the knowledge about classification should be well defined. (4) rule-base consisting of accurate rules about classification should be made. (5) It should be possible for classification code wanted to be generated immediately.

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A Study on Interference Phenomenon of a Machine Tool when 5 Axises Working with Virtual Machine Tool (가상공작기계를 이용한 5축 가공 시 공작기계의 간섭현상에 관한 연구)

  • Kim, Hae-Ji;Jang, Jeong-Hwan;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.16-23
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    • 2005
  • This study is intended to find out the reason of interference phenomenon of a machine tool when it operates for 5-axises working. The researcher made a Virtual Machine which has same figures of the 5 axises machine tool and Virtual Manufacturing System which has both Software factors - controller and NC code data to manipulate the movement characteristics of the machine - and Hardware factors - fixtures, workpiece, tools, holders and so on. With these virtual tools, this study is designed to find out the relation between the movement and the interference or collision, and also intended to verify the simulation and work-processing. In this study, the researcher found out, in case of the vertical 5 axises type, that it has more chances to have interference between the fixture, the workpiece and the main spindle including the tool holder due to the tilting kinetics of the main spindle. In case of the horizontal 5 axises type, on the other hand, the researcher found out that it has more possibility to have the interference between the main spindle and the rotary shaft.

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Development of a Small Centrifugal Fan with CFD (수치해석에 의한 소형 원심팬 개발)

  • Chee, Seon-Koo;Park, Sung-Kwan
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.11-16
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    • 2001
  • It is not easy to apply a small-sized centrifugal fan to the duct used for the thermal management of home electronic appliances due to complex design parameters of its blades and scroll. The main objective of this study was to develop the systematic process to design an optimal centrifugal fan based on the 3-dimensional configuration of blades obtained from the conceptual design program self-developed with the given design constraints such as the flow rate, the total pressure loss, the size of fan, and the number of rotation. The design process to find an optimal centrifugal fan for refrigerator was technologically linked in many ways. The complex grid generation system of the fan model included scroll was adopted for the numerical simulation. The FVM CFD code, FLUENT, was used to investigate the three dimensional flow pattern at the coordinate system of rotating frame and to check the optimal performance of the fan. By using this design process, a selected centrifugal fan was designed, numerically simulated, manufactured and experimentally tested in the wind tunnel. The performance curve of fan manufactured by NC process was compared with numerically obtained characteristic curve. The developed design method was proved into being excellent because these two curves were well matched.

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Analysis of 3D Volumetric Error for Machine Tool using Ball Bar (볼바를 이용한 공작기계의 3차원 공간오차 해석)

  • Lee, Ho-Young;Choi, Hyun-Jin;Son, Jae-Hwan;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.1-6
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    • 2011
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. Therefore, it is very important to assess errors in machine tools. Volumetric error analysis has been developed by many researchers. This paper presents a useful technique for analyzing the volumetric errors in machine tools using the ball bar. The volumetric error model is proposed in specific vertical machining center and the program is developed for generating NC code, acquiring the ball bar data, and analyzing the volumetric errors. The developed system assesses the volumetric errors such as positional, straightness, squareness, and back lash. Also this system analyzes the dynamic performance such as servo gain mismatch. The radial data acquired by ball bar on 3D space is used for analyzing these errors. It is convenient to test the volumetric errors on 3D space because all errors are calculated at once. The developed system has been tested using an actual vertical machining center.

Intelligent NURBS Surface Interpolation System with Embedded Online Tool-Path Planning (온라인 방식의 공구경로 계획을 내장한 지능형 NURBS 곡면 보간 시스템)

  • Koo, Tae-Hoon;Jee, Sung-Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.156-163
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    • 2006
  • The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.

Integrated NURBS Surface Interpolator Considering Both Rough and Finish Cuts (황삭 및 정삭을 고려한 통합형 NURBS 곡면 인터폴레이터)

  • Koo, Tae-Hoon;Jee, Sung-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1958-1966
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    • 2003
  • Three-axis CNC surface machining entails a series of processes including rough cutting, intermediate cutting and finish cutting for a reference surface defined in CAD/CAM. This study is targeting development of an integrated NURBS surface interpolator that can incorporate rough, intermediate and finish cutting processes. In each process, volume to be removed and cutting condition are different according to the shape of a part to be machined and the reference surface. Accordingly, the proposed NURBS surface interpolator controls motion in real-time optimized for the machining conditions of each process. In this paper, a newly defined set of G-codes is proposed such that NURBS surface machining through CNC is feasible with minimal information on the surface composition. To verify the usefulness of the proposed interpolator, through computer simulations on NURBS surface machining, total machining time, size of required NC data and cutting force variations are compared with the existing method.

A Study on the Improvement of Productivity and Surface Roughness in Mold Machining using the Optimization of Cutting Force (절삭력 최적화를 이용한 금형의 생산성 및 표면조도 향상에 관한 연구)

  • Jeon, Eon-Chan;Lee, Su-Yong;Lee, Woo-Hyun;KIm, Dong-Hoo;Chun, Jung-Do
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.824-829
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    • 2011
  • The mold is widely used for mass production in present industry. Also, product cycle time is faster, for this request, high productivity improvement in mold machining is required. And, In case of mold manufacturing company, the delivery shortening is required to quickly manufacture new product. Therefore, we aim for the delivery shortening though the method of machining time shortening in mold machining. On this paper, first, we made the NC-code of Insert die-casting as the object model using PowerMill. And then, analyzed cutting force by Toolpath in Insert mold machining using Production Module of Advantedge which is cutting force analysis program. After that, we came up with the optimum conditions of productivity improvement throughout the analysis result of before and after optimization of cutting force, machining time variation, and surface roughness by changing min tangential force to 80, 85, 90% of max tangential force.

5-Axis CNC Machining of Roller Gear Cam (롤러 기어 캠의 5-축 CNC 가공)

  • Cho, Hyun-Deog;Yoon, Moon-Chul;Kim, Kyung-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.739-745
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    • 2010
  • The roller gear cam can control the rotational follower periodically by attaching several roller on the circumstance of follower shaft and it is widely used in non-backlash and precise actuating mechanism such as index table or ATC of machine tools. For machining the roller gear cam, 5 axis CNC machine tool is used and the geometric principle of CAM mechanism must be adopted to generate the NC-code and to develop the special CAD/CAM software because there is not commercial CAM system to machine the roller gear cam. The maker of the specially developed software in domestic user is generally from Japan or Taiwan. However these softwares do not reflect the post processing technique for finish machining in the module. Also, there is some limitation for further new application of itself and it needs higher costs for further application. In this study, the CAD/CAM software to overcome these problem was developed. And its reliability was verified by applying it in 5-axis CNC machining. Finally, the experimental result conducted in the 5-axis machining show good consistency in the movement of follower along the flute and in its Size.

Development of CAM system for 5-axis automatic roughing machine Based on Reverse Engineering (역공학 기반 5축 신발 러핑용 CAM 시스템 개발)

  • Kim Hwa Young;Son Seong Min;Ahn Jung Hwan;Kang Dong Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.122-129
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    • 2005
  • Shoe with leather upper such as safety and golf shoe requires a roughing process where the upper is roughed fur helping outsole to be cemented well. It is an important and basic process for production of leather shoe but is not automated yet. Thus, there are problems that the defect rate is high and the quality of roughed surface is not uniform. In order to solve such problems, the interest in automation of roughing process is being increased and this paper introduces CAM system for 5-axis automatic roughing machine as one part of automation of roughing process. The CAM system developed interpolates a B-spline curve using points measured from the Roughing Path Measurement System. The B-spline curve is used to generate the tool path and orientation data fer a roughing tool which has not only stiffness but also flexibility to rough the inclined surface efficiently. For productivity, the upper of shoe is machined by side of the roughing tool and tool offset is applied to the roughing tool for machining of inclined surface. The generated NC code was applied to 5-axis polishing machine for the test. The upper of shoe was roughed well along the roughing path data from CAM and the roughed surface was proper fur cementing of the outsole.