• Title/Summary/Keyword: NC Simulation

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A Study for the Development of NC Simulator System of Wire Cut EDM (와이어 컷 방전가공의 효율적인 NC 모의가공 시스템 개발에 관한 연구)

  • 유우식;김남웅
    • Proceedings of the Safety Management and Science Conference
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    • 2003.11a
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    • pp.285-290
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    • 2003
  • This paper describes the NC simulator system for Wire-cut electrodischarge machining. Electrodischarge Wire-cut machining is applicable to all materials including metals, alloys, and most carbides. Although CAM system generate the NC code considering electrodischarge conditions, incorrect Wire-cut tool path bring about fatal results. The simplest way of simulating a EDM process is to display the trajectory of Wire-cutter location by line segments. With this kind of simulation, the programmer can get a general idea about whether the wire is moving as planned but cannot locate gouging or excess material because only the wire location will be seen, not the changes in the workpiece as it is machined. The ideal way of simulating the EDM process is to display the solid model of the workpiece as it is machined. Therefore we propose the ideal NC simulator system for Wire-cut EDM.

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Prediction of Machine Tool's Energy Consumption during the Cutting Process (공작기계의 절삭공정 소비 에너지 예측기술)

  • Lee, Chan-Hong;Hwang, Jooho;Heo, Segon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.4
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    • pp.329-337
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    • 2015
  • In this paper, a simulation based estimation method of energy consumption of the spindle and feed drives for the NC machine tool during the cutting process is proposed. To predict energy consumption of the feed drive system, position, velocity, acceleration and jerk of the table are analyzed based on NC data and then the power and energy are calculated considering friction force and mass of the stages. Energy consumption of the spindle is estimated based on models from acceleration motion of rotating parts, friction torque and power loss of motors. Moreover, simulation models of cutting power and energy for the material removal along the NC tool paths are proposed.

A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-machine probe (기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구)

  • 조남규;박재준;정성종
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.20-25
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    • 2000
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position. We have proposed a reference artifact with which, in measuring the coordinate system of NC machine, the robust coordinate systems are given. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

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A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-Machine Probe (기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구)

  • Jo, Nam-Gyu;Park, Jae-Jun;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1317-1324
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    • 2001
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position is developed. We propose a reference artifact with measuring the geometry of coordinate system for compensating linear scale error of NC machine. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

Development of the cutting simulation system with decomposition Algorithm. (분해 모델링 기법을 이용한 절삭 시뮬레이션 시스템 개발)

  • 김용현;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.422-425
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    • 2004
  • This paper develops an octree-based algorithm for machining simulation. Most commercial machining simulators are based on the Z map model, which has several limitations in terms of achieving a high level of precision in five-axis machining simulation. Octree representation being a three-dimensional (3D) decomposition method, an octree-based algorithm is expected to be able to overcome such limitations. With the octree model, storage requirement is reduced. Moreover, recursive subdivision is processed in the boundaries, which reduces useless computations. The supersampling method is the most common form of antialiasing and is typically used with polygon mesh rendering in computer graphics. The supersampling technique is being used to advance the efficiency of the octree algorithm..

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Research for the 5 axis machining simulation system with Octree Algorithm (옥트리에 기반한 5 축 가공 시뮬레이션을 위한 연구)

  • Kim Y.H.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.956-959
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    • 2005
  • The overall goal of this thesis is to develop a new algorithm based on the octree model for geometric and mechanistic milling operation at the same time. Most commercial machining simulators are based on the Z map model, which has several limitations in terms of achieving a high level of precision in five-axis machining simulation. Octree representation being a three-dimensional (3D) decomposition method, an octree-based algorithm is expected to be able to overcome such limitations. With the octree model, storage requirement is reduced. Moreover, recursive subdivision is processed in the boundaries, which reduces useless computations. To achieve a high level of accuracy, fast computation time and less memory consumption, the advanced octree model is suggested. By adopting the supersampling technique of computer graphics, the accuracy can be significantly improved at approximately equal computation time. The proposed algorithm can verify the NC machining process and estimate the material removal volume at the same time.

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Soft Network Coding in Wireless Two-Way Relay Channels

  • Zhang, Shengli;Zhu, Yu;Liew, Soung Chang
    • Journal of Communications and Networks
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    • v.10 no.4
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    • pp.371-383
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    • 2008
  • Application of network coding in wireless two-way relay channels (TWRC) has received much attention recently because its ability to improve throughput significantly. In traditional designs, network coding operates at upper layers above (including) the link layer and it requires the input packets to be correctly decoded. However, this requirement may limit the performance and application of network coding due to the unavoidable fading and noise in wireless networks. In this paper, we propose a new wireless network coding scheme for TWRC, which is referred to as soft network coding (SoftNC), where the relay nodes applies symbol-by-symbol soft decisions on the received signals from the two end nodes to come up with the network coded information to be forwarded. We do not assume further channel coding on top of SoftNC at the relay node (channel coding is assumed at the end nodes). According to measures of the soft information adopted, two kinds of SoftNC are proposed: amplify-and-forward SoftNC (AF-SoftNC) and soft-bit-forward SoftNC (SBF-SoftNC). We analyze the both the ergodic capacity and the outage capacity of the two SoftNC schemes. Specifically, analytical form approximations of the ergodic capacity and the outage capacity of the two schemes are given and validated. Numerical simulation shows that our SoftNC schemes can outperform the traditional network coding based two-way relay protocol, where channel decoding and re-encoding are used at the relay node. Notable is the fact that performance improvement is achieved using only simple symbol-level operations at the relay node.

Study on Development of Parallel-Typed Tilting Table (병렬기구형 틸팅 테이블의 개발에 관한 연구)

  • Lee, Won-Chul;Kim, Tae-Sung;Park, Kun-Woo;Lee, Min-Ki
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.734-739
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    • 2001
  • In this paper, we develop a six-axes machining center tool(MCT) and CAD/CAM system. The MCT consists of two mechanical parts, i.e., a X-Y-Z Cartesian coordinate typed MCT and a parallel-typed tilting table. Kinematics and singularity are accomplished to design the parallel-typed tilting table, and CAD/CAM system is developed for the six-axes MCT, which requires the commands of position as well as orientation for machining of complex shape. The CAD/CAM system has a tool path generator, a NC code generator and a graphic simulator. This paper designs the parallel-typed tilting table to meet the desired specification and presents the results of tool path, NC code and graphic simulation.

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Construction of a Verified Virtual NC Simulator for the Cutting Machines at Shipyard Using the Digital Manufacturing Technology (디지털 매뉴팩쳐링 기법을 이용한 절단기기의 검증된 가상 NC 시뮬레이터 구축)

  • Jung, Ho-Rim;Yim, Hyun-June;Lee, Jang-Hyun;Choi, Yang-Ryul;Kim, Ho-Gu;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.1 s.139
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    • pp.64-72
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    • 2005
  • Digital manufacturing is a technology to simulate the real manufacturing process using the virtual model representing the physical schema and the behavior of the real manufacturing system including resources, processes and product information. Therefore, it can optimize the manufacturing system or prevent the bottleneck processes through the simulation before the manufacturing plan is executed. This study presents a method to apply the digital manufacturing technology for the steel cutting process in shipyard. The system modeling of cutting shop is carried out using the IDEF and UML which is a visual modeling language to document the artifacts of a complex system. Also, virtual NC simulators of the cutting machines are constructed to emulate the real operation of cutting machines and NC codes. The simulators are able to verify the cutting shape and estimate the precise cycle time of the planned NC codes. The validity of the virtual model is checked by comparing the real cutting time and shape with the simulated results. It is expected that the virtual NC simulators can be used for accurate estimation of the cutting time and shape in advance of real cutting work.

Feasibility Analysis of Network Coding Applied to IEEE 802.11s Wireless Mesh Networks (IEEE 802.11s기반 무선 메쉬 네트워크에서 네트워크 코딩 적용을 위한 고려사항 분석)

  • Lee, Kyu-Hwan;Cho, Sunghyun;Kim, Jae-Hyun
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.37B no.11
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    • pp.1014-1021
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    • 2012
  • In this paper, we analyze practical factors to apply the network coding (NC) in the IEEE 802.11s wireless mesh networks. First, we introduce the procedure of the NC in the wireless network. And then we suggest important factors that can cause lower NC gain than theoretical gain. Simulation results show that the NC in wireless networks can reduce the network load but it can cause increased power consumption of wireless nodes. Furthermore, the NC gain can be considerably reduced under the inappropriate network conditions.